Aluminum thermal-break garden room with insulated glass roof, installed on a residential property.
A garden room is a single-storey, fully glazed aluminium structure erected in a garden or against a house wall and used as habitable floor area. In China’s export supply chain the dominant build is a 6063-T5 thermal-break aluminium frame carrying insulated glass walls and an insulated or laminated glass roof. This article documents frame systems, glazing build-ups, thermal data, certifications, FOB price tables, procurement terms, installation method, and delivered project figures for garden rooms produced by Chinese wholesalers, with configuration comparison tables in USD.
Garden Buildings — Frame Systems Used in Chinese Production
The term garden buildings covers detached and attached glazed structures: garden rooms, garden offices, studios, and pool houses. What separates a garden room from a conservatory is the roof — a garden room normally carries an insulated solid or glass roof with a plastered ceiling perimeter, while a conservatory carries more than 75% glazed roof area. Chinese factories produce both from the same extrusion catalogue, changing the roof beam section and glazing build-up.
Attached vs Detached Structures
Attached (lean-to): uses the existing house wall as one side. Removes one frame run, cuts material cost by 12–18%, and shares the house HVAC. Requires a load check on the existing wall and a cavity tray where the new roof abuts.
Detached (garden house): free-standing four-sided frame on a slab or pier foundation. Needs its own electrical feed, drainage, and a roof with fall to both sides. Typical footprints are 12–40 m².
Corner / L-shape: wraps two walls of the house; uses a 90° or 135° post. Adds 8–12% to frame cost because of the corner post section and custom glazing angles.
Frame Material: Aluminium, uPVC, Timber
Material
Profile
Max span
Service life
FOB index
Aluminium 6063-T5 thermal break
2.0 mm wall, PA66 24 mm
6.0 m
40+ years
1.00×
uPVC multi-chamber
2.5 mm wall, 5 chambers
3.2 m
25–30 years
0.85×
Engineered timber (oak/larch)
68–92 mm section
4.0 m
30 years, needs refinishing
1.60×
Steel-reinforced aluminium
2.2 mm + 40×40×3 steel liner
7.5 m
40+ years
1.35×
Aluminium holds the largest share of China’s garden room export volume because a 6.0 m clear span is achievable without intermediate columns, and because the frame packs flat for container shipment. uPVC is cheaper but loses span and costs more in freight per m² of covered area.
Garden House Footprints and Roof Forms
A garden house configuration is normally sold as a complete kit: frame, glazing, roof, one door set, and fixings. The kit is cut-to-size at the factory and shipped with numbered components, so on-site cutting is limited to the sill trim and flashing.
Footprint, Span and Beam Selection
Footprint (m²)
Clear span
Roof beam section
Roof glass build-up
Approx. frame weight
10–15
3.0–4.0 m
80×60×3.0 mm
6+1.14PVB+6 tempered laminated
9–12 kg/m²
16–25
4.0–5.2 m
100×65×3.5 mm
8+1.52PVB+8 tempered laminated
12–16 kg/m²
26–40
5.2–6.0 m
120×80×4.0 mm or steel liner
8+12A+8+1.52PVB+8 insulated
18–24 kg/m²
40+
6.0 m + intermediate post
150×90×4.5 mm
Insulated + laminated
24–30 kg/m²
Roof Forms
Lean-to (mono-pitch): 5–15° fall to a single gutter. Lowest cost, works with 3–6 m spans, and the most common export configuration.
Gable (duo-pitch): 22–35° ridge, needs a ridge beam and two glazed slopes. Adds 15–20% glass area and 10% frame cost.
Lantern / rooflight: flat insulated roof with a central glazed lantern. Reduces summer solar gain and is specified when the room faces due south.
Roof glass is laminated on the inner pane by code in most markets — the PVB interlayer holds the fragments together if the outer tempered pane breaks. Insulated glass units (IGU) are used where thermal performance matters; single laminated glass is used where budget leads. Never specify annealed glass overhead.
Winter Garden — Thermal Performance for Year-Round Use
A winter garden is the four-season variant: heated, occupied in winter, and built to a U-value close to the host house. The three levers are thermal break width, glazing build-up, and air tightness. Data below is measured on 1,200 × 1,500 mm test specimens per EN 12412 / GB/T 8484.
Glazing Build-Ups and Measured U-Values
Glazing build-up
Gas fill
Low-E
Ug (W/m²K)
SHGC
5 + 12A + 5 tempered
Air
None
2.70
0.62
5 + 20A + 5 tempered
Air
Single (ε 0.04)
1.80
0.52
5 Low-E + 16Ar + 5
Argon 90%
Single
1.40
0.48
5 + 12A + 5 + 12A + 5 Low-E
Air
Single
1.30
0.40
5 Low-E + 12Ar + 5 + 12Ar + 5 Low-E
Argon 90%
Double
0.90
0.34
Frame U-Value by Thermal Break Width
Thermal break
PA66 GF25 width
Uf (W/m²K)
Whole-window Uw*
Condensation onset**
None (non-thermal)
0 mm
5.80
3.20
RH 35% at 20°C
Standard
20 mm
3.10
2.20
RH 45% at 20°C
Wide
24 mm
2.60
2.00
RH 52% at 20°C
Extra-wide + foam insert
30 mm
2.00
1.60
RH 60% at 20°C
30 mm + triple glazing
30 mm
2.00
1.30
RH 68% at 20°C
*Uw calculated for a 1,200 × 1,500 mm opening with a 20% frame fraction. **Indoor relative humidity at which surface condensation first appears at 20°C indoor / 0°C outdoor.
Ventilation and Condensation Control
Provide 0.5–1.0 air changes per hour: two opposed trickle vents or a 100 mm roof vent plus a low-level vent. A sealed glass box with no ventilation will condense on the coldest pane regardless of U-value.
Warm-edge spacer (stainless steel or TPS) raises the edge-of-glass surface temperature by 2–3°C and removes the condensation line that appears along the perimeter of aluminium-spacer units.
Roof vent area should be at least 5% of floor area for summer purge ventilation; motorised vents with rain sensors add $180–320 per unit.
Glass Room — Roof Glazing and Solar Control
In a glass room the roof is the dominant performance element: it receives 2–3× the solar radiation of a vertical wall in summer, and it loses the most heat in winter. Roof specification therefore drives both the cooling load and the comfort of the space.
Roof Glazing Options
Roof type
Build-up
Weight kg/m²
U-value
Summer solar gain
FOB add-on
Single laminated
8+1.52PVB+8
20
5.4
High
Base
Insulated laminated
8+12A+8+1.52PVB+8
42
1.9
Medium
+ $55–75/m²
Insulated + Low-E
8 Low-E+16Ar+8.8 lam
45
1.4
Low–medium
+ $80–110/m²
Insulated solid panel
0.5 mm steel + 50 mm PU
18
0.55
None
+ $40–60/m²
Shading and Solar Control
Low-E coating on the roof: SHGC drops from 0.62 to 0.34–0.40. Cost impact $12–18/m²; it is the cheapest summer-comfort measure available.
Integrated venetian blinds inside the IGU cavity: sealed units with magnetic or motorised control, $95–140/m², no cleaning required, 10-year seal life.
External louvred roof: motorised aluminium blades over the glass, $210–290/m², blocks up to 90% of direct radiation before it reaches the glass.
Overhangs and deciduous planting: zero-cost passive control; a 900 mm soffit overhang removes roughly 45% of summer noon gain at 35°N latitude.
For a 24 m² glass room in a cooling-dominated climate, moving from single laminated to Low-E insulated roof glass reduces the calculated cooling load from about 4.1 kW to 2.4 kW — a difference that typically pays back in 2–3 cooling seasons.
FOB China Price Table for Garden Rooms (USD)
Prices below are FOB Shenzhen / Guangzhou, based on a 30 m² minimum order, standard RAL powder coat, and factory-standard hardware. They cover frame, glazing, roof, one sliding or hinged door set, gaskets, and fixings. Foundation work, crane hire, and on-site labour are excluded.
Configuration
Frame spec
Glazing
U-value
FOB USD/m²
Economy lean-to garden building
6063-T5, 1.8 mm, non-thermal
5+12A+5 tempered
3.2
$145–185
Standard garden room
6063-T5 TB, 2.0 mm, PA66 20 mm
5+20A+5 Low-E
2.2
$195–255
Winter garden (4-season)
6063-T5 TB, 2.2 mm, PA66 30 mm
5+12A+5+12A+5 Low-E
1.5
$265–340
Glass room, all-glass roof
TB 2.2 mm + steel liner
8+16Ar+8.8 laminated Low-E
1.5
$320–420
Garden house full system
TB 2.2 mm, triple glazing
5 Low-E+12Ar+5+12Ar+5
1.3
$340–460
What Moves the Price
Volume: 30 m² orders sit at the top of the range; 200 m² and above typically lands 12–18% lower because extrusion and glass can be batched.
Colour: standard white / grey / black RAL is included. Custom RAL adds $6–10/m²; woodgrain sublimation adds $18–26/m²; anodising AA15 adds $14–20/m².
Hardware: Chinese-brand hardware is standard; Siegenia, GU, or Roto hardware adds $28–55 per opening sash.
Glass: every step up in build-up (laminated, Low-E, argon, triple) adds $12–55/m² as listed above.
Packing: plywood crate instead of carton adds $8–12/m² but cuts container damage claims, which run at 0.4–0.9% of shipments on carton-only packing.
Budget planning note: for a landed-cost estimate, add sea freight at roughly $18–34/m² (Europe / North America, 40HQ), import duty per local HS code (typically 0–6% for aluminium structures), and installation labour at 18–28% of material cost. Landed cost usually lands at 1.55–1.85× the FOB figure.
Production Process in a Chinese Garden Room Factory
Extrusion and Heat Treatment
Billet: aluminium alloy 6063 (Al-Mg-Si), composition Mg 0.45–0.90%, Si 0.20–0.60%, Fe ≤0.35%.
Extrusion at 460–500°C billet temperature, exit speed 8–18 m/min depending on section complexity.
Artificial ageing to T5 (200°C × 2 h or 185°C × 4 h) or T6 where higher strength is needed; target hardness 8–12 HW, tensile strength ≥160 MPa.
Wall thickness tolerance ±0.15 mm per GB/T 5237.1; sections are measured at three points per 6 m length.
Surface Treatment
Process
Film thickness
Standard
Salt spray
Warranty
Powder coating (polyester)
60–80 μm
Qualicoat Class 1 / AAMA 2603
1,000 h
10 years
Powder coating (fluorocarbon PVDF)
40–60 μm
AAMA 2605
4,000 h
20 years
Anodising AA15
15 μm
GB/T 5237.2
1,000 h
15 years
Woodgrain sublimation
60–80 μm base + film
Qualicoat Class 1
1,000 h
10 years
Thermal Break Assembly and Glazing
Polyamide strip PA66 GF25 (25% glass fibre) is threaded into the channel and crimped with a three-wheel machine at 8–12 kN; pull-off strength tested to ≥ 120 N/mm per batch.
Frame corners are either crimped with injected two-part polyurethane (standard) or mechanically cleated and sealed; corner shear tested to ≥ 1,500 N.
Glazing: IGU units are produced on an automated line with molecular-sieve-filled spacer, butyl primary seal, and polysulphide or structural silicone secondary seal. Argon fill ≥ 90% verified by spark test.
Gaskets: EPDM 55–65 Shore A, welded at corners for the glazing rebate, mitred for the opening gap.
Technical Indicators
Structural and Thermal
Profile wall thickness: 1.8 / 2.0 / 2.2 mm (visible faces); 1.4 mm minimum on non-load-bearing internal ribs.
Thermal break: PA66 GF25, 20 / 24 / 30 mm.
U-value range: 1.3–3.2 W/m²K depending on configuration (see tables above).
Design wind load: 1.5–3.0 kPa; deflection limited to L/180 under service load, L/120 under ultimate.
Roof imposed load: snow 1.0–1.5 kN/m² or per local code; glass roof dead load 20–45 kg/m².
Max beam span without intermediate column: 6.0 m aluminium, 7.5 m with steel liner.
Air, Water, and Sound
Performance
Test standard
Typical result
Class
Air permeability
GB/T 7106 / EN 12207
q1 ≤ 0.5 m³/(m·h)
Class 8 / Class 4
Water tightness
GB/T 7106 / EN 12208
≥ 500 Pa (700 Pa on request)
Class 5
Wind load resistance
GB/T 7106 / EN 12210
≥ 3.0 kPa, no residual deformation
Class 5
Sound reduction
EN ISO 717-1
Rw 32–40 dB
—
Operating force (sliding)
EN 13115
≤ 80 N for 100 kg sash
Class 2
Mechanical cycling
EN 1191
10,000 cycles, no failure
Class 3
Certifications and Testing
CE marking (EN 14351-1): required for the EU market. Covers air/water/wind, load-bearing devices, and thermal transmittance; supported by an ITT report from a notified body.
NFRC (US): U-factor and SHGC simulation per NFRC 100/200, plus the CPD label for retail distribution in North America.
AAMA / WDMA (North America): AAMA/WDMA/CSA 101/I.S.2/A440 performance class R-PG or LC-PG, often paired with a Miami-Dade NOA for HVHZ coastal projects.
Miami-Dade NOA: requires large-missile impact testing (TAS 201/202/203) with laminated glass and reinforced sections; adds 20–35 days to the approval timeline.
ISO 9001 / ISO 14001: factory quality and environmental management systems.
AS 2047 (Australia): required for most Australian state approvals; testing to AS 4420.
Glass certification: EN 12150 (tempered), EN 14449 (laminated), SGCC or IGCC marking for North American safety glazing.
Ask the factory for the actual test report number and the issuing laboratory. A certificate number that cannot be verified with the lab is the most common failure point in export qualification — particularly for Miami-Dade NOA, where the NOA document lists every approved size and configuration.
Procurement Data: MOQ, Lead Time, Payment, Packing
Item
Standard term
Notes
MOQ
30 m² or 1 complete unit
Below 30 m² a setup surcharge of $180–400 applies
Lead time
30–40 days
25 days for repeat orders with confirmed drawings
Sample
1 m² corner section, 7–10 days
Sample fee $120–260, credited against the order
Payment
T/T 30% deposit, 70% before shipment
L/C at sight accepted for orders above USD 30,000
Incoterms
FOB Shenzhen / Guangzhou
CIF, DAP, and DDP available on request
Warranty
10 years frame, 10 years coating, 5 years hardware
Glass seal 10 years against fogging
Packing
EPE foam + 5-layer carton, optional plywood crate
Marked by room number for multi-unit orders
Container Loading
Container
Usable volume
Garden room area loaded
Roughly equals
20GP
28 m³
90–120 m²
4–5 units at 24 m²
40GP
58 m³
190–240 m²
8–10 units at 24 m²
40HQ
68 m³
230–290 m²
10–12 units at 24 m²
Glass is the limiting factor, not volume: a 40HQ reaches its 26-tonne payload limit before it runs out of space when triple glazing is specified. Mixing solid insulated roof panels with glass walls is the usual way to keep a large order inside one container.
Installation Method
Sequence
1. Foundation: 150 mm reinforced slab on 100 mm compacted base, or concrete piers at 1.2–1.8 m centres. Damp-proof membrane is mandatory; hold the finished slab 150 mm above surrounding grade.
2. Sill and base frame: fix the aluminium sill with M10 stainless anchors at 400 mm centres, shimmed level to ±1.5 mm over 3 m. A 5 mm neoprene gasket sits between concrete and aluminium to prevent galvanic contact.
3. Frame assembly: erect posts, then beams, torque corner bolts to 25–30 N·m. Check diagonal tolerance < 3 mm before glazing.
4. Roof: install ridge and rafters, then set glass on setting blocks (EPDM, 100 mm long, at quarter points). Roof glass must bear on two opposite edges only.
5. Glazing: set IGUs on setting blocks, fit wedge gaskets from the corners toward the centre, then apply a 6 mm structural silicone bead at the internal rebate.
6. Sealing: butyl tape at the frame-to-sill joint, neutral-cure silicone at all perimeter joints, and a two-stage drained joint at the roof-to-wall abutment.
7. Commissioning: adjust rollers (sliding doors) to 60–80 N operating force, test drainage by running water into the sill channel for 5 minutes, and check vent motors and limit switches.
Waterproofing Points That Fail
Frame-to-wall abutment: use a cavity tray or a stepped flashing tucked 50 mm into the masonry, never rely on silicone alone.
Sill drainage: every glazed run needs two 8 mm weep holes per metre, covered with a hood, plus a sloped sill channel at ≥ 3°.
Roof glass perimeter: leave a 6–8 mm movement gap at the head; silicone bond must break before the glass does under thermal expansion.
Services penetrations: use a factory-approved EPDM boot; a field-cut hole in a roof panel voids the panel warranty.
On-Site Labour
A two-person crew with a glass suction lifter installs a 24 m² garden room in 2.5–4 days including glazing and sealing. Crane or gantry time is 3–6 hours for roof panels above 40 kg. Budget 0.35–0.5 labour hours per m² for a crew experienced with aluminium systems.
Delivered Project Data
Melbourne, Australia — 12-Unit Garden Room Order
An Australian distributor ordered 12 detached garden rooms for a residential development, each 24 m² (4.0 × 6.0 m), for a total of 288 m². Configuration: 6063-T5 thermal break 2.0 mm, PA66 24 mm, 5 Low-E + 16Ar + 5 walls, 8+12A+8+1.52PVB+8 laminated insulated roof, powder coat RAL 7016 matt, one 2.4 m sliding door per unit.
Line item
Data
Total glazed area
288 m² (12 × 24 m²)
Frame + glass FOB
USD 231/m² (USD 66,528 total)
Sea freight, 2 × 40HQ to Melbourne
USD 27/m² (USD 7,776)
Duty + GST clearance
USD 19/m² (USD 5,472)
Local installation labour
USD 58/m² (USD 16,704)
Landed cost
USD 335/m² (USD 96,480)
Quoted local build (site-built)
AUD 2,900/m² ≈ USD 1,900/m²
Saving per m²
≈ USD 1,565/m² (82%)
Installed U-value
1.9 W/m²K (walls), 1.9 W/m²K (roof)
Delivery to site
34 days production + 26 days sea
Performance Record After Two Winters
No condensation reported at 20°C / 50% RH indoor conditions; the lowest recorded indoor surface temperature on the frame was 13.8°C at 2°C outdoor.
Zero water ingress claims across 12 units; two weep-hole blockages were cleared during the first service visit.
One roof panel was replaced after impact damage during crane handling — the laminated inner pane held, confirming the PVB interlayer performed as specified.
Selection logic: if the space is heated in winter, the thermal break pays back within three heating seasons. If the space is used mainly in summer, spend the budget on roof Low-E and external shading first, and the frame thermal break second.
For a quotation, send the footprint dimensions, preferred frame colour, glazing build-up, and destination port. Shop drawings are issued within 3–5 working days, and a 1 m² corner sample ships in 7–10 days.