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Modern Sliding Gate Designs for Homes Supplier in China | Aluminum Sliding Gate, Automatic Driveway Gate Specs and FOB Pricing
Horizontal-slat aluminium sliding gate on a residential driveway: 6063-T6 frame, powder-coated finish, rack-and-pinion operator.
A modern sliding gate for a home is a single leaf that travels laterally along a ground rail or on a cantilevered roller carriage, driven by a rack-and-pinion operator. Compared with a swing gate it needs no arc of clear space inside the property, tolerates an uphill driveway, and keeps the same footprint in high wind. This article documents the engineering and commercial data behind residential aluminium sliding gates manufactured in China: profile sections and wall thickness, six design configurations, operator sizing from rolling resistance and wind drag, cantilever versus tracked structure, EN 13241-1 / EN 12453 / UL 325 compliance, FOB price tables, container loading maths, foundation and installation method, and delivered project data from a 42-villa development. The scope is modern sliding gate designs for homes in the 3,000-6,000 mm opening range. All prices are FOB Foshan in USD.
What Defines a Modern Sliding Gate for Homes: Core Specification Sheet
A residential sliding gate is specified by four numbers: clear opening width, leaf height, solidity ratio, and duty cycle. Everything else – rail section, roller class, operator rating, foundation size – follows from those four. Modern sliding gate designs for homes span 3,000 to 6,000 mm of opening; outside that range the leaf stops behaving like a residential product and starts behaving like an industrial barrier, with a different operator class and a different foundation. The table below is the reference set used for export orders; deviations are engineered, not guessed.
Standard Dimensions and Clear Opening
Residential driveways are sized from the vehicle, not the plot boundary. A single-car opening needs 3,000-3,600 mm of clear width; a two-car or turning apron needs 4,500-6,000 mm. The leaf is always longer than the clear opening, because it must overlap the closing post and, on a tracked unit, cover the roller carriage at full retraction.
Clear opening (mm)
Leaf length (mm)
Leaf height (mm)
Envelope area (m²)
Typical use
3,000
3,300
1,500 / 1,800
4.95 / 5.94
Single car, townhouse
3,600
3,950
1,800 / 2,000
7.11 / 7.90
Single car + pedestrian swing
4,500
4,900
1,800 / 2,000
8.82 / 9.80
Double car, suburban villa
5,000
5,450
2,000 / 2,200
10.90 / 11.99
Double car + service vehicle
6,000
6,500
2,000 / 2,400
13.00 / 15.60
Villa compound, dual entrance
Leaf height above 2,400 mm pushes the centre of gravity far enough above the roller line that wind moment governs the carriage design. Above that height, split the leaf into a solid lower panel and an open upper section rather than increasing wall thickness.
Solidity Ratio and Privacy Rating
Solidity ratio φ is projected solid area divided by envelope area. It drives three things at once: wind drag, leaf mass, and how much of the driveway is visible from the street. Designers usually want high privacy; engineers want low φ. The compromise is a gradient – solid at eye level, open above 1,600 mm.
Design type
Solidity φ
Areal mass (kg/m²)
Visibility
Wind drag index
Vertical palisade
0.28 – 0.38
7 – 10
High
0.33
Horizontal slat, 20 mm gap
0.55 – 0.65
10 – 13
Medium
0.60
Horizontal slat, 8 mm gap
0.72 – 0.80
13 – 16
Low
0.76
Slat + perforated mesh hybrid
0.68 – 0.78
14 – 17
Very low
0.73
Louvre, 45° blade
0.80 – 0.90
16 – 20
Nil at eye level
0.85
Solid panel, 1.5 mm sheet
1.00
19 – 24
Nil
1.00
Solidity note: wind drag is computed on the projected solid area, not the envelope. Dropping a slat design from φ = 1.00 to φ = 0.62 removes 38% of the wind force on the operator, which is usually the difference between a 600 kgf and an 1,000 kgf rated unit – a $90-160 saving per set.
Finish Systems and Colour
Two finish routes are used for exterior gates. Polyester powder coating to Qualicoat Class 1 (minimum average film 60 µm) is the default; Class 2 (100 µm) is specified for coastal sites within 1 km of salt water. Anodizing to Qualanod AA15 or AA20 (15 or 20 µm oxide) is used where a metallic finish is wanted and the colour palette is limited to bronze, champagne, black and natural silver.
Finish
Standard / class
Film thickness
Salt spray (ISO 9227)
Adder (USD/m²)
Polyester powder, standard
Qualicoat Class 1 / AAMA 2604
60 µm avg / 30 µm min
1,000 h NSS
Included
Polyester powder, marine
Qualicoat Class 2 / AAMA 2605
100 µm avg / 40 µm min
2,000 h NSS
+$9 – 15
Fluoropolymer PVDF
AAMA 2605
40 µm min, 70% PVDF
4,000 h NSS
+$22 – 34
Anodized
Qualanod AA15 / AA20
15 / 20 µm oxide
1,000 h AASS
+$14 – 26
Woodgrain sublimation
Qualideco
60 µm base + transfer
n/a – film test only
+$38 – 62
Aluminum Sliding Gate: Profile Sections, Alloy Temper and Wall Thickness
An aluminium sliding gate leaf is a welded or mechanically jointed frame: a top rail, a bottom rail that carries the rollers or the rack, two end posts, and intermediate verticals that hold the infill. The frame alloy, temper and wall thickness determine how far the leaf can span between supports without permanent set.
EN 755-2 Alloy and Temper Data
Extrusions are supplied to EN 755-2; the minimum mechanical properties below are the values used for section checks. 6063-T6 is the default for gate frame because it anodizes and powder coats cleanly and is readily weldable with 4043 filler. 6082-T6 and 6061-T6 are reserved for the bottom rail of cantilever leaves, where the bending moment is highest.
Alloy / temper
Rp0.2 (MPa)
Rm (MPa)
Elongation (%)
Elastic modulus (GPa)
Typical use in the leaf
6063-T5
110
160
8
70
Infill slats, non-structural trims
6063-T6
170
215
8
70
Top rail, end posts, intermediate verticals
6060-T66
150
195
8
70
Slat sections with thin walls
6061-T6
240
260
8
70
Bottom rail, roller bracket plates
6082-T6
260
310
8
70
Cantilever bottom rail, high-moment sections
Design resistance for section checks uses EN 1999-1-1 partial factor γM1 = 1.10, giving an allowable bending stress of 155 MPa for 6063-T6 and 236 MPa for 6082-T6. Serviceability – not strength – governs almost every residential gate: a 4 m leaf in 6063-T6 at typical wind pressure reaches only 35-62 MPa of bending stress, roughly a quarter of the allowable, while the same leaf can sit close to the L/200 deflection limit.
Wall Thickness and Maximum Clear Span
Frame wall thickness is specified in three steps. The table gives the resulting second moment of area and section modulus for the four rectangular hollow sections stocked for gate frames, plus the deflection of the top rail spanning between end posts at a reference peak velocity pressure of 296 Pa (basic wind velocity 28 m/s, terrain category II, height 3 m – see the wind section for the derivation).
Section (mm)
Wall (mm)
Mass (kg/m)
Ix (mm⁴)
Wx (mm³)
Strength use
80 x 40
2.0
1.05
389,739
9,743
Pedestrian leaves, short spans
100 x 50
2.0
1.58
775,179
15,504
Top rail up to 3.5 m, end posts
120 x 60
2.5
2.36
1,669,323
27,822
Top rail 3.5 – 4.5 m, all posts
150 x 75
3.0
3.53
3,924,342
52,325
Cantilever bottom rail, spans over 5 m
Deflection of the top rail at 296 Pa, tributary height 900 mm (a 1,800 mm leaf, rail carrying the upper half), simply supported between end posts:
Clear opening
80 x 40 x 2.0
100 x 50 x 2.0
120 x 60 x 2.5
150 x 75 x 3.0
3,000 mm
18.5 mm (L/161)
9.3 mm (L/321)
4.3 mm (L/693)
1.8 mm (L/1629)
4,000 mm
58.6 mm (L/68)
29.5 mm (L/135)
13.7 mm (L/292)
5.8 mm (L/687)
5,000 mm
143.0 mm (L/34)
71.9 mm (L/69)
33.4 mm (L/149)
14.2 mm (L/351)
6,000 mm
296.6 mm (L/20)
149.1 mm (L/40)
69.2 mm (L/86)
29.5 mm (L/203)
Reading the deflection table: if the project deflection limit is L/200, a 100 x 50 x 2.0 top rail clears it at 3,000 mm (L/321) but fails at 4,000 mm (L/135). A 4 m opening therefore needs either the 120 x 60 x 2.5 rail or one intermediate vertical post that halves the effective span. Adding a mid-post costs about $18-26; upgrading the rail costs about $62-88. The mid-post is the cheaper fix.
Bottom Rail, Track and Roller Load Path
On a tracked leaf the bottom rail carries the entire vertical load through two or three roller assemblies to a ground rail; on a cantilever leaf the bottom rail is a continuous beam supported by a roller carriage housed in a concrete pit on the fixed side, with the free end cantilevered. The load path differs enough that the two types cannot share a rail section.
Tracked: bottom rail 100 x 50 x 2.0 minimum; load spreads over 2 rollers at roughly 45-50% of leaf mass each, plus impact factor 1.25 when the leaf crosses a rail joint.
Cantilever: bottom rail 150 x 75 x 3.0 in 6082-T6 for openings over 4,500 mm; the carriage resolves a moment equal to leaf mass × half the opening, so the rear roller pair carries roughly 65-70% of the total reaction while the front pair can go into uplift under wind suction.
Roller bearings: sealed 6202-2RS or 6204-2RS deep-groove ball bearings, dynamic load rating C = 7.8 kN and 12.7 kN respectively. Bearing life at 30 cycles/day over 25 years is 273,750 cycles, which is well inside the L10 rating for either size at residential loads.
Ground rail: 12 kg/m or 15 kg/m steel rail hot-dip galvanized to ISO 1461 (85 µm), cast into the driveway slab with M12 anchor plates at 500 mm centres.
Sand and grit are the dominant roller failure mode in Middle East and Australian installations. A sealed bearing with a double lip seal (2RS) and a rail scraper fitted ahead of the front roller extends service intervals from roughly 12 months to 36 months in those environments.
Aluminium Sliding Gate Design: Six Residential Configurations
The six configurations below cover the residential export range. Each is defined by infill geometry, which sets solidity, mass and the wind drag the operator has to overcome. Prices are FOB adders on the base tracked leaf.
Horizontal Slat, Semi-Privacy
The default modern design: 140 x 30 x 1.4 mm flat-oval slats at 160 mm pitch, giving a 20 mm sight gap and φ ≈ 0.62. Privacy is adequate at 20 m viewing distance; the gap keeps wind drag and leaf mass low enough for a 600 kgf operator up to a 5,000 mm opening. Slats can run full horizontal or be interrupted by a vertical feature post.
Parameter
Value
Slat section
140 x 30 x 1.4 mm, 6063-T5
Pitch / sight gap
160 mm / 20 mm
Solidity φ
0.62
Areal mass
10 – 13 kg/m²
FOB adder
Base (included)
Operator, 4 m opening
600 kgf, 230 V AC or 24 V DC
Full-Privacy Solid Panel
1.5 mm or 2.0 mm aluminium sheet, either flat or with a pressed cassette profile, welded into the frame. φ = 1.0. This is the heaviest and highest-drag option: a 6 m x 2 m leaf reaches 234 kg and 5,435 N of wind force at 296 Pa, which rules out light-duty operators outright. Use when the plot boundary faces a public street and local planning requires screen height above 1,800 mm.
Sheet thickness 1.5 mm up to 2,000 mm leaf height, 2.0 mm above that.
Pressed cassette or 40 mm box stiffener every 1,200 mm to stop oil-canning (visible panel ripple).
Vent slots at 6-8% of panel area reduce net wind force by roughly 5-7% with no privacy loss.
Vertical Palisade
25 x 25 mm or 40 x 40 mm vertical bars at 120-140 mm centres, φ ≈ 0.33. The cheapest infill and the lowest wind load. Used where the gate is a boundary marker rather than a screen, or where a hedge behind the gate provides the privacy. Security value is high because vertical bars resist climbing better than wide slats, which act as a ladder.
Parameter
Value
Bar section
25 x 25 x 1.4 mm or 40 x 40 x 2.0 mm, 6063-T5
Centres / gap
120 – 140 mm / 95 – 115 mm
Solidity φ
0.28 – 0.38
Areal mass
7 – 10 kg/m²
FOB adder
-$8 to -$14 / m²
Gap compliance
Check local pool-safety rules; many jurisdictions cap gaps at 100 mm
Slat Plus Perforated Mesh Hybrid
A slat face backed by 1.5 mm perforated aluminium mesh (3 mm holes on 5 mm staggered pitch, 40% open area). φ rises to about 0.73 but sight lines are cut to near zero while airflow is only partly blocked – measured drag sits below a solid panel of the same φ because the perforations break up the pressure field. This is the design used most often for villas on exposed coastal plots that still want privacy.
Louvre
45° or 60° blades, 100-150 mm deep, fixed or adjustable. From the street the gate reads as a solid plane; from inside the property it is open to airflow and daylight. φ ≈ 0.85. Blade depth and pitch must be chosen against the prevailing wind: a louvre facing the sea will drive rain through at 45° unless a drainage channel is formed into the bottom rail.
Timber-Look Infill
Aluminium slats or panels finished with a woodgrain sublimation film (Qualideco process) over a Qualicoat Class 1 base. The substrate stays aluminium – no rot, no termite risk, no re-oiling – but the appearance matches a timber boundary. Film life is 10-15 years against UV; the base powder coat underneath is unaffected, so failure is cosmetic and gradual, not structural.
Design
φ
Mass (kg/m²)
Privacy
FOB adder (USD/m²)
Operator class
Vertical palisade
0.33
7 – 10
Low
-8 to -14
400 – 600 kgf
Horizontal slat 20 mm
0.62
10 – 13
Medium
Base
600 kgf
Slat + mesh hybrid
0.73
14 – 17
High
+22 to +38
600 – 800 kgf
Louvre 45°
0.85
16 – 20
High
+45 to +70
800 – 1,000 kgf
Solid panel
1.00
19 – 24
Full
+28 to +45
1,000 – 1,500 kgf
Timber-look on slat
0.62
10 – 13
Medium
+38 to +62
600 kgf
Main Gate Design with Automatic Sliding Gate: Motor Sizing and Duty Cycle
Operator selection is where most residential gate orders go wrong, because catalogues rate operators by leaf mass only. Mass is the smaller of the two loads. Wind drag on the moving leaf is typically 20 to 40 times the rolling resistance, and it is not included in any mass rating.
Rolling Resistance and Wind Drag
Two forces act on the leaf during travel. Rolling resistance is Fr = μ × m × g with μ the coefficient of rolling and bearing friction. Wind drag is Fw = qp × cf × Asolid, with cf = 1.8 for a free-standing fence-type element per the EN 1991-1-4 force coefficient method. The operator must exceed the sum.
Leaf (W x H, type)
Mass (kg)
A solid (m²)
F rolling (N)
F wind @ 296 Pa (N)
F total (N)
F total (kgf)
3.0 x 1.8 slat
51
3.35
35
1,784
1,819
185
4.0 x 1.8 slat
89
4.46
61
2,378
2,439
249
5.0 x 2.0 slat + mesh
150
7.20
118
3,836
3,954
403
6.0 x 2.0 solid lower
234
10.20
207
5,435
5,641
575
6.0 x 2.0 solid, vb = 34 m/s
234
10.20
207
8,023
8,230
839
Sizing rule: a 4 m x 1.8 m slat leaf weighs 89 kg but needs 249 kgf to move in a 28 m/s gust. A 600 kgf operator gives a 2.4x margin, which is the practical minimum – below 2x the leaf stalls in a crosswind and the control board reads it as an obstruction and reverses. Specify the operator from the wind column, not the mass column.
Operator Classes and Duty Cycle
Duty cycle is expressed as the percentage of a one-hour period the motor can run, and as the number of consecutive cycles before thermal cut-out. A residential driveway running 25-40 cycles per day sits well within a light-duty rating, but a shared entrance serving 6-12 houses does not.
Operator type
Supply
Typical rating
Duty cycle
Cycles/hour
FOB adder (USD)
Light residential
230 V AC
400 – 600 kgf
30%
18 – 22
+$260 – 340
Standard residential
230 V AC
600 – 800 kgf
40%
22 – 28
+$340 – 460
Intensive residential
24 V DC
800 – 1,200 kgf
70%
35 – 45
+$460 – 620
Heavy / multi-unit
24 V DC or 230 V 3ph
1,200 – 2,000 kgf
100%
60 – 80
+$620 – 980
Solar-assist kit
24 V DC + PV
600 – 1,000 kgf
40%
20 – 25
+$110 – 190 (add-on)
Travel speed is set by the gearbox, not the motor. Residential operators run 0.16-0.20 m/s, giving 17 s for a 3 m leaf, 22 s for 4 m, 31 s for 5 m and 38 s for 6 m. Faster travel is not an upgrade: it raises the dynamic force measured at EN 12453 test points and pushes the unit out of compliance.
Rack, Pinion and Drive Options
Nylon-reinforced rack: glass-filled PA66 rack in 1 m lengths, module 4, bonded or screwed to the bottom rail. Quiet, no lubrication, Standard up to 800 kgf.
Steel rack: galvanized or stainless module 4 rack, bolted. Required above 1,000 kgf and on leaves over 5,500 mm where rack deflection under load causes tooth jump.
Pinion: Z14 to Z20 steel pinion; a smaller pinion gives more torque at lower speed, which is why the same motor is sold at three different mass ratings.
Chain drive: rarely used on residential sliding gates; retained only where the leaf has no straight bottom rail.
Manual release: every operator must have a keyed or lever release so the gate can be moved during a power failure. Check the release is reachable from outside the property or the gate becomes a fire egress problem.
Control Board, Access and Safety Devices
Device
Function
Standard reference
FOB (USD)
Photocell pair (through-beam)
Non-contact entrapment, 12 – 30 m range
EN 12453 Type B1 / UL 325
18 – 35
Reflective photocell
Single-sided non-contact, 4 – 12 m
EN 12453 Type B1
14 – 26
Safety edge (contact strip)
Contact sensing on the leading edge
EN 12453 Type B2 / UL 325
12 – 25 / m
Inductive loop detector
Vehicle presence, exit and free-exit loops
Installation practice
45 – 90
RFID reader / keypad
Credential access, 100 – 2,000 users
EN 60839-11-1 for higher grades
25 – 70
GSM / app module
Remote open and status, 2G/4G
Carrier dependent
55 – 120
Flashing beacon + antenna
Visual warning on operation
EN 12453, UL 325 Class 3/4
16 – 32
Sliding Gates: Cantilever Versus Tracked Structure
The choice between cantilever and tracked is a site decision, not a product decision. It turns on whether the driveway can carry a ground rail, and on how much space exists beside the opening for the leaf to retract.
Cantilever: Counterbalance and Foundation
A cantilever leaf never touches the ground across the opening. It runs on a roller carriage bolted to a concrete foundation on the fixed side, with a counterweight tail extending the leaf backwards by roughly 55-65% of the clear opening. Because there is no ground rail, there is nothing to clog with gravel, leaves or snow. The penalty is a heavier bottom rail, a bigger foundation, and a long run-off area.
Clear opening (mm)
Tail length (mm)
Total leaf (mm)
Run-off required (mm)
Foundation pad (mm)
3,000
1,900
4,900
5,100
1,200 x 900 x 700
4,000
2,500
6,500
6,700
1,400 x 1,000 x 800
5,000
3,100
8,100
8,300
1,600 x 1,100 x 900
6,000
3,800
9,800
10,000
1,800 x 1,200 x 1,000
The carriage foundation is the critical item. It carries the full leaf mass plus an overturning moment from wind on the exposed leaf. A 5 m cantilever leaf at 296 Pa generates roughly 3.8 kN of horizontal force acting at 1 m above the foundation top, so the pad has to be reinforced and anchored with cast-in M16 bolts on a 200 mm grid – a plain mass-concrete block will rock loose within two seasons.
Tracked: Ground Rail and Drainage
A tracked leaf runs on a steel ground rail cast into the driveway. The rail carries the load directly, so the leaf is lighter and cheaper, and there is no counterweight tail – the run-off equals the leaf length. The rail is also the single biggest maintenance item: it collects grit, it must be level within ±3 mm over its whole length, and on a driveway with cross-fall it has to be set in a drainage channel or the rail becomes a dam.
Item
Cantilever
Tracked
Ground rail across opening
Not required
12 – 15 kg/m galvanized rail, full length + run-off
Run-off space
Opening + 60% tail
Opening + leaf length
Suitability, unpaved / gravel
Yes
No – rail silts up
Suitability, snow and ice
Yes
No – rail ices over
Suitability, steep cross-fall
Yes
Requires drainage channel
Bottom rail section
150 x 75 x 3.0 (6082-T6)
100 x 50 x 2.0 (6063-T6)
Foundation
One reinforced pad, 1.6 x 1.1 x 0.9 m
Strip footing along rail, 300 x 300 mm
Leaf mass, 5 m x 2 m
约 195 kg
约 150 kg
FOB index, 5 m set
118
100
Selection Matrix
Site condition
Choose
Reason
Gravel or unpaved driveway
Cantilever
No rail to silt up
Snow season below 0 °C
Cantilever
Rail icing stops the leaf
Cross-fall over 3%
Cantilever
Rail would need a drainage channel
Run-off space under leaf length + 10%
Cantilever
Tail is shorter than a full leaf
Level concrete driveway
Tracked
Cheapest, lightest leaf
Budget-driven, sheltered site
Tracked
About 15 – 18% lower FOB
Opening over 6,000 mm
Cantilever
Tracked rail deflection becomes unmanageable
High water table or soft soil
Tracked (strip footing)
A single deep pad is expensive to found
Safety Compliance: EN 13241-1, EN 12453 and UL 325
A powered gate sold into the EU is a construction product with a Declaration of Performance, and its operator is separately assessed for safety in use. In the United States the operator is listed to UL 325. The two regimes do not accept each other’s test reports, so a single export order usually needs both.
EN 13241-1 and the Declaration of Performance
EN 13241-1 covers industrial, commercial and garage doors and gates. The manufacturer issues a DoP listing the declared performance for each essential characteristic, and the product carries CE marking under Construction Products Regulation (EU) 305/2011.
Essential characteristic
Test / classification standard
Typical declared value for a residential gate
Resistance to wind load
EN 12424 (classes 0 – 5)
Class 2 or 3 depending on site qp
Safe opening (powered)
EN 12453 + EN 12445
Pass, with force test report
Resistance to water penetration
EN 12425 / EN 12489
Class 0 (not relevant for gates)
Air permeability
EN 12426 / EN 12427
Class 0 (not relevant for gates)
Thermal resistance
EN 12428 / EN ISO 12567-1
Not declared for gates
Durability of operation
EN 12605 (mechanical) / EN 12453
Declared cycles with maintenance regime
Release of dangerous substances
REACH / Member State rules
None above threshold
The powered operator itself falls under the Machinery Directive 2006/42/EC, with EN 12453 (safety in use) and EN 12445 (test methods) as the harmonised route. A complete installation therefore has two CE-relevant documents: the gate DoP and the operator’s EC Declaration of Conformity, plus an installation declaration signed by the installer after commissioning.
EN 12453 Force Limits and Test Points
EN 12453 limits the force the leaf may apply when it meets an obstruction, measured with a calibrated force and time measuring device at defined points. Compliance is a combination of force magnitude and duration.
Measurement
Limit
Comment
Sustained force, duration > 0.75 s
400 N
The steady push after the control reacts
Peak dynamic force, duration ≤ 0.75 s
1,400 N
Short impact spikes are tolerated
Residual force after reversal
150 N
The leaf must back off, not hold
Measurement heights
50 / 300 / 500 / 1,200 / 1,800 mm
Crush, shear and drawing-in zones
Leaf speed at test points
Limited by the force outcome
Faster travel raises dynamic force
Compliance is achieved by current sensing on the control board plus at least one external device. Current sensing alone is usually not enough on a long leaf, because the friction band widens with temperature and the board cannot distinguish a 150 kg leaf meeting a child from the same leaf meeting a stiff bearing.
UL 325 Entrapment Protection
UL 325 classifies vehicular gate operators by type and class, and requires independent entrapment protection for each entrapment zone. Verify against the current edition before specifying – the edition in force at the time of listing governs.
UL 325 class
Application
Entrapment protection required
Additional requirements
Class I
Residential, single-family
Two independent means per zone
Inherent sensing plus one external, or two external
Class II
Commercial / general access
Two independent means per zone
Same as Class I
Class III
Industrial / limited access
One or more per zone
Audible alarm, 60 dB min during operation
Class IV
Restricted access, guarded
One or more per zone
Audible alarm and constant-pressure control
Type A (inherent): the operator senses obstructions through motor current or speed feedback.
Type B1 (non-contact): photocell or reflective sensor that reverses without contact.
Type B2 (contact): safety edge on the leading edge of the leaf.
Reversal must occur within 2 s of contact, and the leaf must reverse, not merely stop.
A gate opening onto a public right of way must not obstruct the sidewalk when open – check with the authority having jurisdiction before ordering a leaf that retracts across the footpath.
Compliance note: the force and entrapment requirements above are the values used for specification. The editions of EN 12453, EN 13241-1 and UL 325 in force at the time of the order govern; confirm against the current standard and the local authority having jurisdiction before releasing production drawings.
Wind Load: Deriving the Peak Velocity Pressure
Wind governs rail section, roller capacity and operator rating. The reference pressure used throughout this article is the EN 1991-1-4 peak velocity pressure at 3 m height, calculated from the basic wind velocity and terrain category.
Peak Velocity Pressure by Basic Wind Velocity
qp(z) = ce(z) × qb, where qb = 0.5 × ρ × vb² with ρ = 1.25 kg/m³. The exposure factor ce(z) = cr(z)² at z = 3 m evaluates to 0.605 for terrain category II, 0.366 for category III and 0.293 for category IV. Terrain II is open country with scattered hedges; III is suburban woodland or villages; IV is urban with at least 15% buildings over 15 m.
Basic wind velocity vb (m/s)
qb (Pa)
TC II qp (Pa)
TC III qp (Pa)
TC IV qp (Pa)
Representative region
22
303
183
111
89
Inland Europe, sheltered
25
391
236
143
114
Western Europe, open
28
490
296
179
144
Reference case used in this article
30
563
340
206
165
Exposed coastal plain
34
723
437
264
212
Cyclone / hurricane exposed
38
903
546
330
264
Design-level gust, Gulf and Caribbean
Applying the Pressure to the Leaf
The wind force on the leaf is Fw = qp × cf × Asolid, with cf = 1.8 for a free-standing fence-type element. Two cautions apply. First, cf and any shielding reduction for porous infill must be taken from the National Annex in force for the project country – the values here are the indicative ones used for preliminary sizing. Second, the pressure rises with height: at 3 m a 296 Pa reference is correct, but a 2,400 mm leaf in terrain II sees roughly 8% more at its top rail than at the bottom.
Deflection Limits and the Check That Actually Governs
Strength is almost never the governing check on a residential gate. The 4 m x 1.8 m slat leaf at 296 Pa produces 61.9 MPa of bending stress in a 100 x 50 x 2.0 top rail against an allowable of 155 MPa – a utilization of 40%. The same rail deflects 29.5 mm, or L/135, which fails a normal L/200 serviceability limit. Deflection governs, so the section is chosen from the deflection table, not the stress table.
Check
Criterion
Result for 100 x 50 x 2.0 at 4,000 mm, 296 Pa
Verdict
Bending stress
≤ 155 MPa (6063-T6, γM1 = 1.10)
61.9 MPa (40% utilization)
Pass, large margin
Deflection, project limit L/200
≤ 20.0 mm
29.5 mm
Fail
Deflection with mid-post, span 2,000 mm
≤ 10.0 mm
1.8 mm
Pass
Upgraded rail 120 x 60 x 2.5
≤ 20.0 mm
13.7 mm
Pass
Roller bearing life (6202-2RS, C = 7.8 kN)
273,750 cycles / 25 yr
Equivalent load ≈ 0.44 kN
Pass, L10 far exceeded
Operator force, 600 kgf unit
≥ 2 × F total = 4,878 N
5,882 N available
Pass at 2.4x
Specification trap: asking a supplier for “4 mm wall thickness” does nothing for deflection if the section depth stays the same. Deflection scales with the second moment of area I, and I scales roughly with the cube of depth. Going from 100 x 50 x 2.0 to 120 x 60 x 2.5 more than doubles I (775,179 → 1,669,323 mm⁴) and cuts deflection by 54%. Increasing wall thickness from 2.0 to 4.0 mm on the 100 x 50 section raises I by only about 45%.
Production Process: From Billet to Packed Gate
A residential sliding gate passes through twelve operations. Four of them – cutting, welding, coating and commissioning – account for most of the defects found at destination, and three of the twelve dominate the lead time.
The twelve operations add up to 9-13 days of floor time. Actual quoted lead time is 20-35 days, and the difference is queue time between work centres plus the buyer’s own drawing approval, which historically consumes 5-9 days – the single largest compressible item in the schedule.
Coating Parameters and Inspection
Stage
Parameter
Target
Test method
Pre-treatment
Conversion coating weight
0.3 – 0.8 g/m² (chrome-free)
ISO 3892
Application
Gun voltage / current
60 – 90 kV / 10 – 30 µA
In-process
Application
Dry film thickness
60 µm avg, 50 µm min (Class 1)
ISO 2360 / ISO 2808
Curing
Peak metal temperature
200 °C held 10 – 12 min
Oven data log
Adhesion
Cross-cut, dry
Class 0
ISO 2409
Adhesion
Cross-cut after 24 h water soak
Class 0
ISO 2409 + ISO 2812
Corrosion
Neutral salt spray
1,000 h, creep ≤ 1 mm from scribe
ISO 9227
Colour
ΔE against approved panel
ΔE ≤ 1.5 for solid shades
ISO 7724 / spectrophotometer
Gloss
60° gloss
Within ±5 units of approval panel
ISO 2813
Colour consistency between the gate and the house’s other aluminium – windows, doors, cladding – is the most common post-delivery complaint. It is avoidable: send a physical approval panel, not a RAL number, because two powder batches with the same RAL designation can differ by ΔE 2-3, which is visible on a 2 m panel.
Quality Control Gates
Incoming: extrusion dimensional check and mill certificate against EN 10204 3.1.
In-process: weld visual to EN 1090-3 EXC2, fillet leg length gauge on 10% of joints.
Pre-coat: surface audit under 500 lux at 1 m viewing distance.
Final: five loaded open-close cycles on a test track, current draw recorded and compared with the commissioning sheet that ships with the operator.
Finish: film thickness at six points per leaf, minimum average recorded on the QC sheet.
Packing: photo record of the crate before closure, sent with the shipping documents.
FOB Pricing, MOQ, Lead Time and Payment
Gate pricing is quoted per square metre of envelope area, with the operator and access-control devices as separate line items. The per-m² figure falls as the opening grows because frame cost is partly fixed; the operator cost rises with opening because drag rises faster than area.
FOB Price Matrix
Configuration
Tracked, manual
Tracked + 600 kgf
Cantilever, manual
Cantilever + 800 kgf
3.0 x 1.8 palisade
$95 – 118 / m²
$410 – 540 / set
$118 – 145 / m²
$560 – 720 / set
3.6 x 1.8 slat
$108 – 132 / m²
$470 – 610 / set
$132 – 162 / m²
$630 – 810 / set
4.0 x 1.8 slat
$112 – 138 / m²
$520 – 680 / set
$138 – 170 / m²
$700 – 900 / set
5.0 x 2.0 slat + mesh
$128 – 158 / m²
$690 – 900 / set
$155 – 190 / m²
$910 – 1,180 / set
6.0 x 2.0 solid lower
$145 – 178 / m²
$880 – 1,150 / set
$172 – 205 / m²
$1,140 – 1,470 / set
The per-set figures include the leaf, ground rail or carriage, rollers, rack, end catch and two photocells. They exclude civil works, the electrical supply to the operator, and import charges.
Options and Adders
Option
Adder
Note
Operator upgrade 600 → 800 kgf
+$85 – 140 / set
Required above 5,000 mm with φ > 0.7
24 V DC intensive operator
+$200 – 260 / set
Shared entrances, over 40 cycles/day
Solar-assist kit, 24 V
+$110 – 190 / set
Two 100 W panels + 2 × 55 Ah batteries
Battery backup, 24 V
+$55 – 95 / set
About 25 cycles on reserve
Safety edge on leading edge
+$12 – 25 / m
Required for UL 325 Class I with inherent sensing only
Extra photocell pair
+$18 – 35 / set
Second entrapment zone, drive-side
Inductive loop + detector
+$95 – 165 / set
Two loops and one dual-channel detector
RFID reader or keypad
+$25 – 70 / set
Credential capacity 100 – 2,000
GSM / app module
+$55 – 120 / set
Excludes SIM and data plan
Marine-grade coating Class 2
+$9 – 15 / m²
Within 1 km of salt water
Woodgrain sublimation
+$38 – 62 / m²
Qualideco over Class 1 base
Stainless fixings (A2/A4)
+$18 – 34 / set
A4-70 for coastal sites
Knock-down packing for shipping
+$12 – 20 / set
Raises container yield from 8 to 24 sets
Volume Breaks, MOQ, Lead Time and Payment
Item
Terms
MOQ, sample order
1 set, list price, no volume break
MOQ, production pricing
5 sets
Volume break 5 – 19 sets
-6%
Volume break 20 – 49 sets
-11%
Volume break 50+ sets
-16%
Lead time, manual tracked
20 – 25 days after drawing approval
Lead time, powered
25 – 30 days
Lead time, cantilever over 5,000 mm
30 – 35 days
Payment, standard
30% deposit, 70% before shipment
Payment, orders over USD 30,000
30% deposit, 70% against irrevocable L/C at sight
Payment, repeat buyers
30% deposit, 70% against copy of B/L
Warranty
5 years on finish, 2 years on operator, 10 years on frame structure
Spare parts with order
2% of set value recommended – rollers, rack, bearings, photocells
Container Loading and Freight Allocation
Sliding gates are volume-limited, not weight-limited. A 40 ft high-cube container has internal dimensions of about 12.03 x 2.35 x 2.69 m and a payload of roughly 26.5 t. A 4,000 mm leaf packed assembled occupies a crate of 4.15 x 0.55 x 1.95 m and weighs about 150 kg including the crate – eight crates fill the container at 1.2 t total, using 4% of the payload.
Pack method
Crate size (m)
Sets per 40HQ
Container weight
Freight allocation per set
Assembled, 4,000 mm leaf
4.15 x 0.55 x 1.95
8
≈ 1.2 t (4% payload)
$380 – 480
Assembled, 6,000 mm leaf
6.15 x 0.55 x 2.15
4
≈ 1.1 t
$760 – 960
Knock-down, 4,000 mm leaf
4.15 x 1.95 x 0.22
24
≈ 3.4 t
$125 – 160
Knock-down, 6,000 mm leaf
6.15 x 2.15 x 0.22
14
≈ 3.3 t
$215 – 275
Freight note: knock-down packing cuts freight allocation from about $430 to about $142 per 4 m set, saving $288. It adds $12 – 20 per set in packing and roughly 1.5 hours of assembly on site. On a 40-set order that is $11,520 of freight saved against $560 of packing and 60 hours of labour – the KD option wins on every order above about 8 sets.
Landed Cost Model
Two worked examples, both for a 4.0 x 1.8 m slat leaf with a 600 kgf operator, FOB Foshan $1,120 per set, freight allocated at the assembled rate.
Cost line
US – Long Beach
EU – Rotterdam
FOB Foshan
$1,120
$1,120
Ocean freight + THC + B/L + ISF/ENS
$425
$325
Marine insurance, 0.35% × 110%
$6
$6
CIF
$1,551
$1,451
Import duty
HTS 7610.10.00 general 0%
TARIC 7610 10 00 third-country 0%
Trade measures
Section 301 25% may apply: +$388
AD on extrusions 0 – 31.2% may apply: +$0 – 194
Entry / customs fees
MPF 0.3464% + HMF 0.125% + broker: $132
Customs clearance + agent: $95
Port handling + inland
$145 (120 km)
$135 (80 km)
Landed, duty-free scenario
$1,828
$1,687
Landed, measures apply
$2,216
$1,881
Installation (civil + electrical + labour)
$780
$735
Installed, duty-free scenario
$2,608
$2,422
Installed, measures apply
$2,996
$2,616
Local fabricated equivalent, installed
$4,600 – 6,200
$2,750 – 3,400
Net saving
36 – 53%
12 – 23%
Duty warning: both columns assume a general duty of 0% on the aluminium door and gate heading. US Section 301 duties on Chinese-origin goods and Section 232 derivative duties on aluminium content change; EU anti-dumping and countervailing measures on Chinese aluminium extrusions change by producer and by product code. Confirm the current HTSUS or TARIC entry – and whether the assembly falls inside the measure – before quoting a landed price. The spread between the two scenarios above is $388 per set on a 40-set order.
Foundation, Installation and Commissioning
Most gate failures reported within the first 24 months trace back to civil work, not to the gate. A leaf that binds after six months is almost always a foundation that has settled or a rail that was not set level.
Foundation Design
Element
Tracked installation
Cantilever installation
Rail / carriage support
Strip footing 300 x 300 mm, C25/30, along full rail length
Single pad, see table in section 5
Reinforcement
4 × T12 longitudinal, T8 links at 250 mm
T16 mesh top and bottom at 150 mm centres
Anchor bolts
M12 cast-in at 500 mm centres
M16 cast-in on 200 mm grid, 8 bolts
Rail level tolerance
±3 mm over full length
Pad top ±2 mm, bolts ±1 mm on plan
Drainage
Saw-cut channel or slot drain alongside rail
Pad must sit above finished level by 50 mm
Conduit
2 × 32 mm to operator post, 1 × 20 mm to photocells
Same, plus spare 32 mm
Concrete volume, 4 m gate
≈ 0.36 m³
≈ 1.15 m³
Cure before loading
7 days minimum
14 days before hanging the leaf
Eight-Step Installation
Set out. Mark the rail or carriage centreline, the closed position and the fully retracted position. Check the run-off length against the leaf before pouring anything.
Pour and cure. Place the strip footing or pad with cast-in bolts on a template. Verify the bolt grid against the carriage base plate – a 2 mm error here cannot be corrected later.
Fit the rail or carriage. Grout under the rail to full bearing, shim the carriage base, torque the anchor nuts to 60 N·m (M12) or 120 N·m (M16).
Hang the leaf. Two people minimum for leaves under 150 kg, three or a lift above that. Set the roller height so the leaf is level along its length and plumb in elevation.
Fit the rack. Set the pinion-to-rack backlash at 1.0 – 1.5 mm with a feeler gauge along the whole travel. Tight spots here show up as current spikes on the commissioning sheet.
Install the operator and devices. Mount the operator on its pad, wire the photocells, safety edge and access device, fit the manual release and check it is reachable.
Set limits and forces. Adjust the open and close limit cams or encoder positions, then set the obstruction sensitivity. Run the leaf into a test obstruction and confirm reversal within 2 s.
Commission and record. Run ten full cycles unloaded and five loaded, record the current draw at mid-travel in both directions, and leave the signed commissioning sheet with the owner.
Three Failure Points
Failure
Cause
Detection
Fix
Leaf binds after 6 – 18 months
Rail not level, or foundation settlement across the opening
Current draw rises steadily over successive months
Re-shim the rail; re-grout the low section
Operator reverses intermittently
Backlash too tight, or grit on the rack raising friction
Random reversals, usually at the same point in travel
Reset backlash to 1.5 mm; clean and re-lubricate the rack
Rack tooth jump on long leaves
Rack deflection under high wind load, or a missing support clip
Leaf stops short of the limit, audible click
Fit steel rack with clips at every 250 mm; upgrade operator rating
A fourth issue is electrical and shows up only in cold climates: 230 V AC operators lose torque at low temperature because the start capacitor degrades. Below -10 °C, specify a 24 V DC unit or fit a cabinet heater; the capacitor is a $6 part that costs a service call to diagnose.
Project Case: 42 Villas, Riyadh
A residential developer in Riyadh needed a boundary gate for 42 villas on a single compound. The brief was a 5,000 mm clear opening, 2,000 mm high, privacy at ground-floor window level, operation during power cuts, and resistance to blowing sand.
Specification and Engineering
Item
Value
Clear opening x height
5,000 x 2,000 mm (leaf 5,450 mm)
Type
Cantilever, no ground rail across the opening
Infill
Solid 1.5 mm panel to 1,200 mm, horizontal slat above – composite φ = 0.78
Frame
Top rail 120 x 60 x 2.5 (6063-T6), bottom rail 150 x 75 x 3.0 (6082-T6)
Leaf mass
≈ 180 kg (10.9 m² envelope at 16.5 kg/m²)
Design wind
vb = 30 m/s, TC II, qp = 340 Pa
Wind force on leaf
340 × 1.8 × 8.50 m² = 5,202 N
Rolling resistance
0.08 × 180 × 9.81 = 141 N
Total force required
5,343 N = 545 kgf
Operator selected
24 V DC, 1,200 kgf – 2.2x margin
Roller bearings
6204-2RS sealed with rail scraper, for sand
Finish
Qualicoat Class 1, 60 µm, RAL 7016 anthracite
Access
RFID reader + inductive exit loop + GSM module
Backup
Solar assist, 2 × 100 W panels, 2 × 55 Ah
The composite infill was the decisive choice. A full solid panel at φ = 1.00 would have lifted the required force to 685 kgf and forced a 1,500 kgf operator; the slat upper band cut the projected solid area by 22% with no loss of privacy at eye level, and saved $95 per set on the operator alone.
Cost Comparison and Outcome
Line
China supply
Local (Riyadh) fabricator
Gate leaf, FOB / ex-works
$1,875
–
Operator, solar, access devices
$855
–
Ex-works total
$2,730
$5,180
Freight + insurance to Dammam
$375
$0
Import duty 5% + SABER/SASO
$200
$0
Port handling + inland 400 km
$185
$0
Landed
$3,490
$5,180
Installation, civil + electrical + labour
$710
$820
Installed per set
$4,200
$6,000
Installed, 42 sets
$176,400
$252,000
The China route delivered at $4,200 per set installed against a local quote of $6,000 – a saving of $1,800 per set, $75,600 across the project, or 30.0%. Programme was shorter as well: 32 days production, 18 days sea freight to Dammam, 5 days inland and 42 days for the installation programme, against 90 days quoted by the local fabricator for the same scope.
18 months in service, 42 gates at roughly 30 cycles/day: about 680,000 accumulated cycles.
2 of 42 operators replaced under warranty (4.8%), both solar charge controllers failing at 52 °C ambient – replaced with a 70 °C-rated controller, no further failures.
0 structural failures, 0 carriage or rail issues after the sealed rollers and scrapers were specified.
Finish audit at 18 months: gloss loss 6-8 units at 60°, colour shift ΔE 1.4 – inside the 5-year warranty limit.
Sliding Gates Versus Swing Gates: Geometry and Cost
The decision between sliding and swing is made on site geometry first, cost second. Three site conditions rule out a swing gate outright, regardless of budget.
Driveway Geometry
Uphill driveways. A swing leaf opening inward must clear the rising ground. Above about 5% gradient within the swing arc, the leaf strikes the driveway or needs a stepped threshold. A sliding leaf is unaffected by gradient along its travel.
Short apron. A swing leaf sweeps an arc equal to its own length, so a 4,000 mm pair needs 4,000 mm of clear space inside the boundary plus room for a parked car to sit outside the arc. A sliding leaf needs only the leaf length plus run-off along the boundary.
Level tolerance. Swing hinges tolerate out-of-level better than a ground rail. On an uneven or settled driveway, a tracked sliding gate is the wrong choice; a cantilever sliding gate still works.
Site condition
Swing
Tracked sliding
Cantilever sliding
Gradient over 5% inside the opening
No
Yes
Yes
Apron shorter than the opening
No
Yes
Yes
Gravel or unpaved surface
Yes
No
Yes
Snow or ice season
Yes
No
Yes
Uneven or settling ground
Yes
No
Yes
Boundary run-off available
Not needed
Leaf length
Opening + 60%
High wind exposure
Poor – hinge moment
Good
Good
Ten-Point Comparison
Factor
Swing gate
Sliding gate
Advantage
FOB cost, 4 m opening
$780 – 1,150
$520 – 900
Swing, on gate hardware alone
Operator cost
+$180 – 320 (arm or ram)
+$260 – 620 (rack drive)
Swing
Civil work
2 hinge posts + gate stop
Strip footing or one pad
Comparable
Wind performance
Hinges take the full moment
Load spreads to rollers and carriage
Sliding
Uphill operation
Restricted
Unrestricted
Sliding
Ground rail maintenance
None
Rail cleaning, annual
Swing
Snow and ice
Operates
Tracked: no; cantilever: yes
Swing or cantilever
Footprint inside the plot
Swing arc
None
Sliding
Max practical opening
≈ 5,000 mm (2-leaf)
≈ 9,000 mm single leaf
Sliding
Security against lifting
Hinge-side vulnerable
Leaf trapped in end catch
Sliding
On cost alone a swing gate wins, which is why it remains the default for sheltered suburban plots. The comparison reverses as soon as the site has a gradient, a short apron, an unpaved surface, or an opening above about 5,000 mm. The 42-villa case above specified sliding purely on geometry – the compound driveways were short and sloped, and a swing leaf would have blocked the second parking bay.
RFQ Checklist
Send these items with the enquiry. Missing items are the main cause of requotes, and each requote typically adds 3-5 days to the schedule.
Technical Items
Clear opening width, and whether it is measured between posts or between finished reveals.
Leaf height, and whether a pedestrian swing leaf is integrated into the same opening.
Design type – palisade, slat, slat plus mesh, louvre, solid panel, or timber-look.
Site basic wind velocity in m/s, or the local design wind pressure in Pa, plus terrain category.
Operation – manual, or powered with the required cycles per day and hours of continuous running.
Power supply available at the gate – 230 V AC, 110 V AC, or 24 V DC with solar.
Access control required – RFID, keypad, GSM, inductive loop, or intercom integration.
Surface condition – paved, gravel, sloping, and the available run-off length along the boundary.
Commercial Items
Quantity, and whether it is a single order or phased by construction stage.
Target delivery date, and the port or jobsite address for freight quotation.
Finish – RAL number plus a physical approval panel, and whether marine grade is required.
Compliance target – EN 13241-1 DoP with EN 12453, UL 325 Class I or II, or both.
Packing preference – assembled or knock-down – noting the freight difference in section 9.
Spare parts allowance, normally 2% of set value.
Payment terms preferred – T/T, L/C at sight, or documents against payment.
Whether installation drawings and a stamped structural calculation are required for permit submission.
Glossary
Terms used in gate specification, with the meaning applied in this article.
Product and Structure Terms
Term
Meaning
Cantilever gate
Sliding leaf supported by a roller carriage on one side, with no ground rail across the opening
Tracked gate
Sliding leaf running on a steel rail cast into the driveway
Solidity ratio φ
Projected solid area divided by envelope area; drives wind drag and mass
Run-off
Clear boundary length the leaf retracts into when fully open
Counterweight tail
Rear extension of a cantilever leaf, typically 55 – 65% of the clear opening
Rack and pinion
Linear drive: a toothed rack on the leaf meshing with a powered pinion
Duty cycle
Percentage of an hour the operator may run; also consecutive cycles before thermal cut-out
Safety edge
Contact-sensing strip on the leading edge that reverses the leaf on touch (EN 12453 Type B2)
Photocell
Through-beam or reflective non-contact sensor (EN 12453 Type B1)
Inductive loop
Buried cable loop detecting vehicle presence, used for exit and free-exit control
Manual release
Keyed or lever mechanism allowing the leaf to be moved during power failure
Roller carriage
Frame carrying the rollers and, on a cantilever leaf, resolving the overturning moment
End catch
Receiver at the closed position that traps the leaf and takes the closing load
Scraper
Blade ahead of the front roller that clears grit off the rail
Standards and Trade Terms
Term
Meaning
EN 755-2
Mechanical properties of aluminium extrusions by alloy and temper
EN 1991-1-4
Eurocode 1 wind actions; source of the peak velocity pressure qp
EN 1999-1-1
Eurocode 9 design of aluminium structures; γM1 = 1.10 for section resistance
EN 13241-1
Product standard for doors, gates and barriers; basis of the DoP and CE marking
EN 12424
Wind load classification for doors and gates, classes 0 – 5
EN 12453 / EN 12445
Safety in use of powered doors and gates; requirements and test methods
UL 325
US standard for door, drapery, gate, louver and window operators and systems
Qualicoat Class 1 / 2
Powder coating quality label; 60 µm and 100 µm minimum average film
Qualanod AA15 / AA20
Anodizing quality label; 15 µm and 20 µm oxide thickness
Qualideco
Quality label for woodgrain sublimation onto a powder-coated base
FOB
Free on board – seller delivers on board the vessel at the named port
CIF
Cost, insurance and freight – FOB plus marine insurance and freight to the named port
DoP
Declaration of Performance – the document listing declared values for a construction product
HTSUS / TARIC
US and EU tariff databases used to confirm duty rates and trade measures
Related Products and Further Reading
The articles below cover adjacent specification areas – gate systems, automated access, and the sliding door and garage door packages that usually ship on the same order as a boundary gate.