A pivot door rotates on a vertical axis located at a set offset from the leaf edge, not on a hinge line at the edge. That single geometric change moves the entire leaf weight off the frame and onto the floor, which is why a pivot door is the only entrance format that holds a 250-450 kg leaf without tearing the frame apart — and why it needs a concrete pit under the floor rather than a hinge block. This article documents the load-path maths, the exterior pivot door size and floor-spring selection tables, pivot doors aluminium profile and Ud calculations to EN ISO 10077-1, modern glazing and sightline options, pivot doors aluminium with security lock hardware to EN 12209 and EN 1627, the realistic EN 12207/12208/12210 class band, FOB pricing in USD, the container loading maths, the floor-spring pit installation sequence and 12-month measured data from a Melbourne office-lobby retrofit.
Pivot Door Load Path: Why the Axis Is Not a Hinge Line
A hinged door puts the rotation axis at the leaf edge, so the leaf weight becomes an overturning moment that the frame has to resist through the hinge fixings. A pivot door puts the axis inside the leaf width, so the weight goes straight down through the bottom pivot into the floor. Understanding the three numbers below — offset, gravity couple and floor reaction — is what separates a pivot door that runs for a decade from one that sags in eighteen months.
Pivot Offset and the Clear Passage It Costs
Define the offset a as the distance from the pivot-side edge of the leaf to the vertical axis. When the leaf is rotated 90 degrees, the segment behind the axis (length a) swings to the opposite side of the wall line, and the leaf blade now crosses the opening plane at x = a. The free passage is therefore the structural opening minus the offset:
Clear passage ≈ O − a − t/2 (O = structural opening width, t = leaf thickness)
Offset a (mm)
Opening O (mm)
Clear passage (mm)
Passage lost
Typical use
0 (hinged)
1,600
1,570
2 %
Standard entrance
100
1,600
1,470
8 %
Slim offset pivot
150
1,600
1,420
11 %
Standard offset pivot
250
1,600
1,320
18 %
Heavy leaf, larger balance
800 (centre)
1,600
780 + 780
51 % (two gaps)
Revolving / display
A centre pivot splits the opening into two equal gaps and is the wrong choice for a pedestrian entrance. Specify the smallest offset that still gives the floor spring enough bearing length behind the axis — 100-180 mm covers everything up to a 2,000 mm leaf.
Gravity Couple at the Two Pivots
Because the axis is not at the leaf edge, the centre of mass sits a distance e = W/2 − a from the axis. Gravity therefore produces a moment about a horizontal axis, which is resisted by an equal and opposite pair of horizontal forces at the top and bottom pivots, separated by the leaf height H:
M = m · g · eF = M / H
Leaf W x H (mm)
Mass m (kg)
Offset a (mm)
e = W/2 – a (m)
M (N·m)
F per pivot (N)
1,000 x 2,200
70
150
0.35
240
109
1,200 x 2,400
96
150
0.45
424
177
1,400 x 2,700
158
150
0.55
853
316
1,600 x 3,000
262
150
0.65
1,670
557
1,800 x 3,400
344
180
0.72
2,430
715
1,600 x 3,000
262
800 (centre)
0.00
0
0
Two design consequences follow directly. First, the top pivot is a structural fixing, not a guide: the head must carry F horizontally, and on a glass fin or a lightweight partition head that means a steel insert sized for F plus the wind reaction. Second, going to a centre pivot removes the couple entirely, which is why centre-pivot systems carry the heaviest leaves — at the cost of halving the passage.
Vertical Load Path and Floor Structure
In a floor-spring pivot, the bottom pivot carries 100 % of the leaf weight and the top pivot carries approximately zero vertical load. The frame sees no vertical load and no racking moment, only the horizontal couple F above. That is the whole argument for a pivot door: the frame is relieved.
The load instead lands on the slab as a point load. Size the floor for 1.4 x m x g to cover the dynamic case of a leaf being pushed or caught by wind:
262 kg leaf: static 2.57 kN, design point load 3.60 kN
344 kg leaf: static 3.37 kN, design point load 4.72 kN
460 kg leaf: static 4.51 kN, design point load 6.32 kN
Post-tensioned slabs: scan before coring; the pit is 90-110 mm deep and can conflict with tendons
Raised access floors and timber joist floors: no cast-in pit is possible — use a surface-mounted spring plate or change the door format
Check before ordering: a slab that cannot take a 90-110 mm deep recess rules out a floor-spring pivot door entirely. This is the single most common reason a pivot door gets value-engineered out of a project, and it is far cheaper to resolve at design stage than after the slab is poured.
Exterior Pivot Door Sizes, Leaf Mass and Floor Spring Selection
An exterior pivot door is sized from three linked numbers: leaf dimensions, glass build-up (which sets the mass), and the floor spring rating. Glass is the dominant term — on a 3 m tall leaf it is 70-80 % of the total mass, so upgrading from double to triple glazing can push a spring from a 250 kg rating to a 400 kg rating and change the pit detail.
Size, Area and Mass Matrix
Config
Leaf W x H (mm)
Area (m²)
Build
Glazing
Leaf mass (kg)
P1
900 x 2,100
1.89
No thermal break
8 mm tempered single
40-48
P2
1,000 x 2,200
2.20
20 mm PA66
6 + 12A + 6
65-78
P3
1,200 x 2,400
2.88
24 mm PA66
6 Low-E + 16Ar + 6
88-105
P4
1,400 x 2,700
3.78
30 mm PA66
8 Low-E + 16Ar + 8
145-170
P5
1,600 x 3,000
4.80
34 mm PA66
8 Low-E + 16Ar + 66.2 lam
245-290
P6
1,800 x 3,400
6.12
34 mm PA66
8 Low-E + 16Ar + 88.4 lam
310-380
P7
2,000 x 3,600
7.20
44 mm PA66
Triple 4 + 12Ar + 4 + 12Ar + 4
380-460
EN 1154 Closer Sizes and Where the Standard Stops
EN 1154 classifies controlled door-closing devices by size against leaf width and mass. The published table tops out well below what an architectural pivot door weighs, which is a real specification trap: there is no EN size for a 262 kg leaf.
EN 1154 size
Max leaf width (mm)
Max leaf mass (kg)
Durability cycles
3
950
60
500,000
4
1,100
80
500,000
5
1,250
100
500,000
6
1,400
120
500,000
7 (manufacturer extension)
1,600
160
500,000
Above roughly 160 kg you are outside the EN 1154 mass table. Heavy-duty floor springs are then specified from the manufacturer load and cycle declaration, and the specifier should require the test report rather than the catalogue page. Size the spring at 1.3 x leaf mass minimum:
Leaf mass (kg)
Minimum spring rating (kg)
Recommended rating (kg)
Pit size (mm)
Spindle
40-80
105
150
260 x 110 x 75
Square 14 mm
80-150
195
250
300 x 130 x 85
Square 14 mm
150-250
325
400
330 x 145 x 95
Square 18 mm
250-380
495
600
380 x 160 x 105
Square 20 mm
380-460
600
800 (twin or imported)
420 x 180 x 115
Square 20 mm
Duty Cycle Class and Cycle Declaration
Cycle rating, not load rating, is what kills a lobby door. Match the duty class to the traffic count before you look at price:
Pivot Doors Aluminium: Profiles, Thermal Break and Ud Calculation
Pivot doors aluminium frames are heavier than window frames for a mechanical reason: the leaf is a deep cantilever bending about the pivot axis under wind, and the pivot stile carries the concentrated reaction from the floor spring. Wall thickness starts at 1.8 mm on a small leaf and reaches 3.0 mm on the pivot stile of a 2 m leaf.
Alloy and Temper Selection (EN 755-2)
Alloy-temper
Rp0.2 (MPa)
Rm (MPa)
Elongation A50 (%)
Where it is used
6060-T66
150
195
8
Slim sightline sashes, small leaves
6063-T5
110
160
8
Standard frame and non-load-bearing profiles
6063-T6
170
205
8
Leaf stiles and rails, P2-P4
6061-T6
240
260
8
Pivot reinforcement, top pivot bracket
6082-T6
260
310
8
Heavy pivot stile, P5-P7 oversize leaves
Design resistance uses EN 1999-1-1 with a partial factor γM1 = 1.10, giving an allowable stress of 155 MPa for 6063-T6 and 236 MPa for 6082-T6. On a pivot door the governing check is almost never stress — it is deflection of the leading edge and the rotation of the pivot stile under wind.
Wall Thickness by Leaf Size
Config
Frame wall (mm)
Leaf wall (mm)
Pivot stile wall (mm)
Section depth (mm)
Reinforcement
P1-P2
1.8
1.8
2.0
70
None
P3
2.0
2.0
2.5
80
Aluminium insert 3 m
P4
2.0
2.2
2.5
90
Aluminium insert full height
P5
2.2
2.5
3.0
100
Steel insert full height
P6-P7
2.5
2.5
3.0
110-120
Steel insert + welded bracket
Ud Worked Calculation to EN ISO 10077-1
Whole-door U-value follows the same area-weighted sum as a window, applied to the door leaf:
Ud = (Ag · Ug + Af · Uf + lg · Ψg) / Ad
Reference leaf 1,200 x 2,400 mm: Ad = 2.880 m², glazed area Ag = 2.264 m² (90 mm stiles and rails), frame area Af = 0.616 m², glazing perimeter lg = 6.480 m. Uf values are for aluminium sections with a PA66 GF25 polyamide break of the stated width; Ψg is 0.068 W/mK for an aluminium spacer and 0.040 W/mK for a warm-edge spacer.
Thermal break
Uf (W/m²K)
Glazing
Ug (W/m²K)
Ψg
Ud (W/m²K)
None
6.60
6 + 12A + 6 air
2.70
0.068
3.69
14 mm
3.60
6 + 12A + 6 air
2.70
0.068
3.05
20 mm
3.00
6 + 12A + 6 air
2.70
0.068
2.92
24 mm
2.70
6 Low-E + 16Ar + 6
1.30
0.068
1.75
24 mm
2.70
6 Low-E + 16Ar + 6
1.10
0.068
1.60
30 mm
2.40
6 Low-E + 16Ar + 6
1.10
0.040
1.47
34 mm
2.10
6 Low-E + 16Ar + 6
1.10
0.040
1.40
34 mm
2.10
Triple, one Low-E
0.60
0.040
1.01
44 mm
1.90
Triple, two Low-E
0.60
0.032
0.95
The widest single jump is not the frame — it is the glazing. Moving from uncoated double glazing to argon-filled Low-E drops Ud from 2.92 to 1.60 on the same 24 mm break, a 1.32 W/m²K gain for about $9-15/m². Widening the break from 24 mm to 34 mm on top of that buys only a further 0.20.
Read the Ud number with care: the calculation above covers conduction only and excludes infiltration. A pivot leaf seals on three sides, not four; on a lobby door with traffic, measured heating-season energy use runs the equivalent of 0.2-0.4 W/m²K above the calculated Ud. If a project has a whole-building energy target, model the infiltration term separately instead of relying on Ud.
Threshold Thermal Bridge and Condensation (EN ISO 13788)
The floor spring forces a break in the bottom of the frame, so the threshold is the weakest thermal point on a pivot door. Surface temperature factor fRsi should be at or above 0.65 for a heated building in a temperate climate, and above 0.70 where relative humidity runs high.
Threshold type
Thermal break
fRsi
Lip height (mm)
Condensation risk
Standard aluminium saddle
None
0.42-0.48
0-5
High — mould at the reveal
Aluminium saddle, drained
None
0.46-0.52
0-5
High
Polyamide-broken saddle
18 mm
0.58-0.64
0-4
Moderate
Polyamide-broken saddle
24 mm
0.66-0.72
0-4
Low
Broken saddle + drop seal
24 mm
0.70-0.76
0-4
Low
The flush threshold is also an accessibility advantage. A recessed floor spring leaves the floor level, so a pivot door can meet the 5 mm maximum lip in AS 1428.1 and the 13 mm at 1:2 bevel limit in ADA 404.2.5 without a ramped saddle — something a hinged exterior door with a weathered threshold struggles to do. Compare that with the threshold detail on our front entry door threshold and ADA data.
Coating Specification
Finish
Standard
Film (µm)
Salt spray
Warranty
Add-on (USD/m²)
Powder, class 1
Qualicoat / AAMA 2603
60-80
1,000 h ASTM B117
10 y
included
Powder, class 2
Qualicoat / AAMA 2604
60-80
1,500 h
15 y
+12-18
PVDF fluorocarbon
AAMA 2605
25-35
3,000 h
20 y
+22-32
Anodising AA20
Qualanod
20
sealed, ISO 7599
15 y
+15-24
Wood-grain sublimation
Qualideco
20-40 + base coat
1,000 h
10 y
+26-42
Within 5 km of a coastline, specify AAMA 2605 or AA20 anodising and 316 stainless for the pit box, the cover plate and all hardware. A 304 cover plate on a beachfront pivot door is the most common corrosion claim in the export range.
Exterior Pivot Door Modern: Glazing, Sightlines and Configurations
An exterior pivot door modern specification is driven by two visible decisions — how much frame you see, and how much glass the section can carry — and one invisible one, the glass thickness required by the wind pressure at the installed height.
Glass Build-Ups, Weight and Thermal Data
Build-up
Nominal (mm)
Weight (kg/m²)
Ug (W/m²K)
Rw (dB)
Use
Tempered single
8
20.0
5.8
31
P1, internal
Tempered single
10
25.0
5.7
33
P1, tall leaves
DG air
6 + 12A + 6
30.0
2.70
32
P2
DG argon Low-E
6 + 16Ar + 6
30.0
1.10
33
P3
DG argon Low-E
8 + 16Ar + 8
40.0
1.10
35
P4
Laminated 66.2
6 + 0.76 PVB + 6
30.5
5.4
36
Safety / acoustic
Laminated 88.4
8 + 1.52 PVB + 8
41.9
5.3
39
Security / acoustic
DG with laminated inner
8 + 16Ar + 66.2
50.5
1.10
38
P5
Triple argon Low-E
4 + 12Ar + 4 + 12Ar + 4
45.0
0.60
36
P7
Weight drives everything downstream. A 1,600 x 3,000 leaf carries 4.25 m² of glass: at 30 kg/m² that is 128 kg of glass and a 178 kg leaf; at 50.5 kg/m² it is 215 kg of glass and a 262 kg leaf — a 47 % mass increase that moves the floor spring from 250 kg to 400 kg and the pit from 300 mm to 380 mm.
Glass Thickness Against Design Wind Pressure
Pane thickness is checked by calculation, not by rule of thumb. European practice uses EN 16612 (calculation of lateral load strength) with a characteristic bending strength of 120 MPa for thermally toughened glass; North American practice uses ASTM E1300. The table below is indicative for four-side-supported toughened panes at an aspect ratio of 1.5 and must be confirmed by the project calculation.
Design pressure (kPa)
6 mm max area (m²)
8 mm max area (m²)
10 mm max area (m²)
12 mm max area (m²)
0.5
3.40
5.20
7.40
9.80
1.0
2.10
3.30
4.70
6.20
1.5
1.50
2.50
3.60
4.80
2.0
1.20
2.00
2.90
3.90
3.0
0.85
1.40
2.10
2.80
4.0
0.65
1.10
1.60
2.20
A 3 m tall leaf at 1,600 mm wide gives a 4.25 m² pane. At 1.0 kPa that needs 10 mm; at 2.0 kPa it needs 12 mm and the leaf mass rises again. This is why tall pivot doors on upper floors are usually split with a transom rather than glazed in one pane.
Sightlines and Panel Layouts
Layout code
Visible frame (mm)
Glass fraction (%)
Max leaf (mm)
Look
FL-01 flush
45
88
1,400 x 3,000
Minimal, concealed pivot
FL-02 standard
60
84
1,600 x 3,200
Balanced
FL-03 heavy
90
76
2,000 x 3,600
Structural
FL-04 grid
60 + 25 muntin
72
1,600 x 3,000
Decorative / heritage
FL-05 side light
60
84 + fixed panel
2,600 total
Wide portal
FL-06 transom
60
84
4,200 total height
Double-height lobby
Modern Configuration Options
Concealed pivot — the axis hardware is buried in the leaf and the soffit; the visible sightline drops to 45 mm. Requires a structural soffit to take the top pivot bracket.
Pivot plus fixed side light — the leaf stays at a sane width and the portal reads wide. Costs 40 % less than making the leaf itself 2.4 m wide, and halves the floor spring rating.
Pivot plus transom — splits a double-height opening. Wind pressure is taken by the transom, so glass thickness stays at 8 mm and the leaf mass stays manageable.
Pivot pair with coordinator — two leaves on pivots meeting at the centre; an EN 1158 coordinator sets the closing order so the astragal seals. Used on wide lobby portals.
Powered pivot — a swing operator to EN 16005 with presence sensing across the swing path. Adds $680-1,450 and a 6-month service interval.
Frameless glass-to-pivot — patch fittings clamp the glass directly. No thermal break is possible, so Ud stays above 3.0; use it for internal lobbies only.
Pivot Doors Aluminium with Security Lock: Locking and Burglar Resistance
A pivot leaf has no hinge-side dog bolts and no continuous compression seal on the pivot edge, so the lock side carries the entire security case. Pivot doors aluminium with security lock specifications therefore start from the number of locking points, not from the cylinder. The leaf is also heavy and stiff, which means a single-point latch will lever the leading edge open under a crowbar load — multi-point is not optional above 1,200 mm.
Multi-Point Lock Layouts
Layout
Points
Elements
Max leaf height (mm)
Typical application
Add-on (USD)
LP-3
3
Latch + top and bottom shootbolts
2,400
Residential P2-P3
+85-150
LP-5
5
Latch + 2 hooks + 2 bolts
2,700
Residential P4, offices
+140-260
LP-7
7
Latch + 3 hooks + 3 bolts
3,400
Oversize P5-P6
+210-380
LP-5M motorised
5
LP-5 driven, EN 14846
3,000
Access-controlled lobby
+260-480
LP-3P panic
3
LP-3 + EN 1125 horizontal bar
3,000
Escape route
+130-300
Hook bolts resist prying far better than straight shootbolts because the hook engages behind the keep. On leaves above 2.7 m, seven points are needed to keep the leading edge from bowing between the latch and the top bolt under a lever load.
Horizontal bar, release force 80 N max, bar >= 60 % leaf width
EN 1125 for panic, EN 179 for assisted escape
US equivalent
ANSI/BHMA A156.13
Grade 1 mortise, 1,000,000 cycles
A156.4 Grade 1 for the closer, 2,000,000 cycles
Burglar resistance
EN 1627-1630
RC2 or RC3 as an assembled doorset
Tested as a complete assembly, not per component
The cylinder is where most specifications underperform. A grade 1-2 cylinder on an RC3 doorset brings the whole assembly back to RC1N in practice. Specify EN 1303 key-related security grade 5 or 6 with attack resistance grade 2 and pair it with a 2-star security handle; in the UK that combination is sold as a TS007 3-star cylinder set.
EN 1627 Resistance Classes and Test Sequence
Class
Manual attack time
Tool kit
Static test EN 1628
Dynamic test EN 1629
Glazing attacked
RC1N
No requirement
Body only
No
No
No
RC2N
3 min
Screwdriver, pliers, wedge
Yes
No
No
RC2
3 min
Basic hand tools
Yes
No
Yes
RC3
5 min
Crowbar, cordless drill, lever tools
Yes
Yes
Yes
RC4
10 min
Axe, hammer, chisel, drill
Yes
Yes
Yes
The “N” variants (RC1N, RC2N) exclude the glazing attack test and apply where the glass is not part of the resistance path. For a fully glazed pivot door, specify RC2 or RC3 — the N variant on a glazed leaf is a meaningless claim. UK projects that need enhanced security reference PAS 24:2022, which adds a 3-minute manual attack on the locking system, a 6 N·m torque test on the cylinder and handle, and a 1,000 N lever load at the leaf corners.
Air, Water and Wind: Realistic Class Bands for a Pivot Door
This is where a pivot door gives something up. A hinged door compresses a continuous gasket on all four edges. A pivot door cannot: two edges (head and strike) can compress, the pivot edge and the bottom need a running clearance for the leaf to rotate. Published class bands reflect that, and any supplier quoting class 9A or class 4 air on an offset pivot door should be asked for the test report.
EN 12207, EN 12208 and EN 12210 Bands
Property
Standard
Hinged aluminium door
Offset pivot door
Why the difference
Air permeability
EN 12207
Class 3-4
Class 2-3
Pivot edge runs on a brush or fin, not a compression gasket
Water tightness, protected
EN 12208
Class 7A-9A
Class 4A-6A
Bottom drop seal and pivot-side deflector are weaker than a rebated threshold
Water tightness, unprotected
EN 12208
Class 5B-7B
Class 3B-5B
The B-series caps at class 7B = 300 Pa
Wind resistance
EN 12210
Class 4-5, deflection B-C
Class 3-5, deflection B
Deep leaf sections are stiff; the limit is the head fixing, not the leaf
Operating force
EN 12046
25-50 N
40-80 N
Heavy leaf plus closer force; powered operation above 60 N
Class 7B corresponds to 300 Pa and is the top of the unprotected series. That is the practical ceiling for an exposed pivot door, and at 300 Pa you are roughly at a 22 m/s gust. Above that — upper floors, open coastal sites, wide-open plains — a pivot door needs physical protection.
Exposure Protection: Canopy, Reveal or Vestibule
Measure
Dimension
Water class improvement
Cost impact
None (fully exposed)
–
Baseline 3B-4B
–
Canopy above the opening
Width >= opening + 400 mm, projection >= 600 mm
+1 to +2 classes (to 5B)
+$180-450
Recessed reveal
Depth >= 300 mm
+1 class
Design-dependent
Recessed reveal
Depth >= 900 mm
+2 classes
Design-dependent
Vestibule / airlock
Second door line 1.8-2.5 m behind
Treats the outer leaf as protected (A series)
+$1,200-3,500
Drained threshold with deflector
Saddle + brush + deflector fin
+1 class at the bottom edge
+$45-90
Specification rule: if the project wind-driven rain exposure calls for more than 300 Pa and there is no canopy, reveal or vestibule in the design, do not use a pivot door. Swap to a hinged or sliding leaf — this is a performance ceiling, not a quality issue, and no amount of hardware spend moves it.
Perimeter Seal Detail
Head and strike jamb: twin-durometer EPDM compression gasket, 6-8 mm compression, continuous corners vulcanised not mitred.
Pivot edge: brush pile (6 mm) plus a flexible silicone fin for the weather line. Brush alone gives air class 2; brush plus fin reaches class 3.
Bottom: automatic drop seal with a 12-16 mm travel, or a brush strip in a drain channel. The drop seal must be set to land 2 mm before the leaf reaches closed or it will drag.
Threshold: thermally broken saddle drained to the exterior, weep slots at 150 mm centres, and a deflector fin at the pivot side.
Pivot Door Price Table in USD — FOB China
Prices below are FOB China (Shenzhen or Guangzhou), per square metre of leaf area and per complete set, for aluminium pivot doors including frame, leaf, glazing, floor spring, top pivot and a five-point lock. They exclude freight, duty and installation.
FOB by Configuration
Config
Leaf (mm)
Area (m²)
Build
FOB (USD/m²)
FOB per set (USD)
P1
900 x 2,100
1.89
No break, 8 mm single
$195-250
$370-475
P2
1,000 x 2,200
2.20
20 mm break, DG air
$275-340
$605-750
P3
1,200 x 2,400
2.88
24 mm break, DG Low-E
$350-430
$1,010-1,240
P4
1,400 x 2,700
3.78
30 mm break, 8 mm DG Low-E
$430-520
$1,625-1,965
P5
1,600 x 3,000
4.80
34 mm break, laminated DG
$520-640
$2,495-3,070
P6
1,800 x 3,400
6.12
34 mm break, laminated DG
$610-760
$3,735-4,650
P7
2,000 x 3,600
7.20
44 mm break, triple glazed
$720-920
$5,185-6,625
Hardware and Finish Add-Ons
Item
Unit
Add-on (USD)
Floor spring 150 kg
set
+110-190
Floor spring 250 kg
set
+160-260
Floor spring 400 kg
set
+300-480
Floor spring 600 kg (imported brand)
set
+520-780
Top pivot set, 3-axis adjustable
set
+55-110
3-point lock LP-3
set
+85-150
5-point lock LP-5
set
+140-260
7-point lock LP-7
set
+210-380
Motorised multipoint lock (EN 14846)
set
+260-480
EN 1303 grade 5-6 cylinder
each
+35-85
Electric strike / access interface
set
+120-320
RFID or biometric reader
each
+180-650
EN 1125 panic bar
set
+130-300
Automatic swing operator (EN 16005)
set
+680-1,450
Low-E coating
m²
+9-15
Warm-edge spacer
m²
+6-9
Laminated inner pane
m²
+18-30
Triple glazing upgrade
m²
+45-75
AAMA 2604 / Qualicoat class 2
m²
+12-18
AAMA 2605 / PVDF
m²
+22-32
Anodising AA20
m²
+15-24
Wood-grain sublimation
m²
+26-42
Volume Tiers and Landed Cost Model
Order size
Discount
Effective P3 FOB (USD/m²)
1-9 sets
List
$350-430
10-24 sets
-4 %
$336-413
25-49 sets
-7 %
$326-400
50-99 sets
-10 %
$315-387
100+ sets
-13 %, project quote
$305-374
Landed cost, worked on a 38-set order of P3 (109.4 m² total) shipped to a US west-coast port:
Cost element
USD/m²
Note
FOB (mid configuration)
390
24 mm break, Low-E double glazing
Export crating and inland haulage
14
Plywood crate, ISPM-15
Ocean freight (40HQ) + THC + docs
41
$3,400 + $1,150 over 109.4 m²
Marine insurance
1.5
0.35 % of FOB + freight
Customs broker, ISF, port charges
6
–
Sub-total before duty
452.5
–
Duty scenario A (4 % effective)
+18
Landed $470.6/m²
Duty scenario B (20 % effective)
+90
Landed $543.0/m²
Duty scenario C (45 % effective)
+204
Landed $656.1/m²
Local delivery and installation
95
Pit work, hanging, commissioning
Installed total
$566 / $638 / $751
Scenarios A / B / C
Duty must be verified per order: aluminium doors enter the US under HTS 7610.10.00 (windows, doors and their frames) and into the EU under CN 7610 10 00. Both headings have been subject to trade-remedy measures in recent years — Section 301 and Section 232 aluminium derivative duties in the US, and anti-dumping rates of 0-31.2 % on Chinese aluminium extrusions in the EU. The three scenarios above bracket the range; confirm the current HTSUS rate with your broker and the TARIC rate before you quote a project.
A pivot door takes longer to build than a hinged door because of the reinforcement inserts, the glazing weight and the pre-hang test. The table below is a 24-day cycle for a P4-P5 order.
The Twelve Steps and Where the Time Goes
#
Step
Days
% of cycle
Compressible?
1
Order entry and specification lock
1.0
4.2 %
No
2
Shop drawings and buyer approval
7.0
29.2 %
Yes — the only real lever
3
Extrusion and artificial ageing
3.0
12.5 %
No
4
CNC cutting and machining
1.5
6.3 %
No
5
Thermal-break roll-in
1.0
4.2 %
No
6
Surface treatment
2.5
10.4 %
Only by skipping PVDF
7
Corner crimp plus two-component glue
1.5
6.3 %
No
8
Glazing and structural silicone cure
2.0
8.3 %
No
9
Hardware fit and pre-hang dry test
1.5
6.3 %
No
10
Final inspection and cycle test
1.0
4.2 %
No
11
Packing
1.0
4.2 %
No
12
Loading and export documentation
1.0
4.2 %
No
Step 2 is 29 % of the cycle and it is the buyer-controlled step. A shop drawing returned in 48 hours instead of 7 days takes six days out of a 24-day schedule — a 25 % reduction in lead time that costs nothing. Everything else is process-bound.
Inspection Checkpoints
Check
Method / standard
Acceptance
Frequency
Alloy certificate
EN 10204 3.1 mill cert
Matches EN 755-2
Per batch
Profile wall thickness
Ultrasonic gauge
+/- 0.05 mm
Per extrusion lot
Thermal-break shear
EN 14024
>= 24 N/mm at 23 °C, >= 14 N/mm at 80 °C
Per production month
Coating film thickness
EN ISO 2360
60-80 µm powder, 25-35 µm PVDF
Per part
Coating adhesion
ISO 2409 cross-cut
Class 0
Per shift
Salt spray
ASTM B117
1,000 h powder / 3,000 h PVDF
Per colour, quarterly
Corner shear strength
Factory jig
>= 2,500 N
Per batch of 50
Tempering fragmentation
EN 12150-1
>= 40 particles in 50 x 50 mm
Per glass lot
IGU dew point
EN 1279-2
<= -40 °C
Per batch
IGU gas leakage
EN 1279-3
<= 1 % per year
Per production month
Pre-hang cycle test
Floor spring on rig
20,000 cycles, no drift
One per order
Leaf gap
Feeler gauge
4 +/- 1 mm all round
100 % of doors
Operating force
Force gauge at pull
<= 70 N
100 % of doors
Closing time
Stopwatch, 90° to 0°
3-6 s at 20 °C
100 % of doors
The 100 % inspection rule covers gap, force and closing time on every door rather than on a sample. A pivot door that leaves the factory with a 6 mm gap at the pivot edge will not be corrected on site — the adjustment range on a top pivot is only +/- 3 mm.
MOQ, Lead Time, Payment and Container Loading
Commercial terms for an export pivot door order, and the container arithmetic that decides whether the freight line in your landed-cost model is $31/m² or $98/m².
Commercial Terms
Term
Standard offer
Notes
MOQ
10 sets per size, or 30 m² total
Mixed sizes allowed to reach 30 m²
Lead time
24 days production + 4-6 days inland and docs
Runs from shop-drawing approval, not from deposit
Sample
1 set in 20 days at cost + freight
Credited against the first bulk order
Payment
T/T 30 % deposit, 70 % against B/L copy
L/C at sight above USD 50,000
Incoterms
FOB Shenzhen / Guangzhou, EXW, CIF, DDP
DDP quoted only with a confirmed HS code
Warranty — coating
10 y powder, 15 y class 2, 20 y PVDF
Per AAMA 2603 / 2604 / 2605
Warranty — hardware
5 y or the declared cycle count
Floor spring, pivots, lock, cylinders
Warranty — glazing
10 y on the IGU seal, EN 1279
Excludes breakage after handover
Warranty — seals
2 y
Brush pile is a wear item, not a defect item
Spare parts
Seal kit, brush strip, cylinder, cover plate
Shipped with the order at 2 % of value
Documentation
DoP + CE, EN 10204 3.1, coating and IGU reports
Provided before loading
Packaging Specification
Each leaf: PE foam 8-10 mm, corner board on all four corners, bubble wrap, then a stretch wrap.
FCL: plywood crate, ISPM-15 stamped, rated for 800 kg, steel banded, with a desiccant pack inside.
LCL: palletised with edge protectors and a weather-resistant hood; glass face marked “this way up”.
Hardware (floor spring, top pivot, lock) ships in a separate carton inside the crate — never loose.
Crate dimensions for a P3 set (1,200 x 2,400): 1,320 x 2,520 x 300 mm, 0.998 m³, 195 kg gross.
40HQ Loading Mathematics
Usable internal dimensions of a 40 ft high-cube container are approximately 11.90 x 2.28 x 2.55 m (69.2 m³), with a practical payload ceiling of about 25,000 kg. Two orientations are possible for the P3 crate:
Orientation
Per layer
Layers
Sets per 40HQ
Volume used
Gross weight
Flat (1.32 x 2.52 face down)
4
8
32
31.9 m²/46 %
6,240 kg
Vertical (1.32 x 0.30 face down)
39
1
39
38.9 m²/56 %
7,605 kg
Both cases are volume-limited, not weight-limited: the vertical orientation uses only 30 % of the payload capacity. That means freight is charged against air, and the only way to improve it is to consolidate the doors with other products in the same container. At 38 sets per container and a $3,400 all-in rate, freight lands at $89 per set, or $31/m² for a P3 door.
Consolidate or lose money: ordering 12 pivot doors on their own container puts freight at $283/set. Consolidated with a window or curtain-wall order from the same factory, the same 12 sets cost $89/set. On small orders the freight line, not the FOB price, decides whether the project pencils.
Installation: Floor Spring Pit, Hanging and Commissioning
A pivot door is installed from the floor up. The sequence below is the factory method; the pit is the step that determines whether the door lasts five years or twenty.
Eight-Step Installation Sequence
Verify the structural opening: plumb within 3 mm over the full height, diagonal squareness within 3 mm, slab level within 2 mm across the pivot point. Out-of-plumb reveals on a 3 m leaf translate into a visible gap wedge that no adjustment will remove.
Form the pit. Minimum clear 300 x 130 x 85 mm for springs up to 250 kg, 380 x 160 x 105 mm above that. Provide at least 150 mm of C25/30 concrete on all sides of the box.
Tank the pit with a two-coat liquid-applied membrane at 1.5 mm dry film thickness, and run a drain from the base of the pit to daylight or to a sump. The drain is not optional.
Dry-set the cement box and check the spindle location against the pivot offset a on the shop drawing, then cast. Re-check the level after the pour — a box that moves during the pour is unfixable later.
Fix the head track or top pivot bracket into structural material. Size the fixing for the gravity couple F (from §1) plus the wind reaction; a glass fin or stud partition needs a steel insert.
Hang the leaf onto the bottom spindle and engage the top pivot pin. Never let the leaf rest on the glass edge — the leaf must be supported at the stile at all times.
Set the three-axis adjustment: height on the spindle, lateral +/- 3 mm at the top pivot, tilt on the levelling screws. Target 4 +/- 1 mm gap on all four edges.
Fit the bottom drop seal and the pivot-side brush or fin, then verify the tail sweeps clear of the reveal through the full 90 degrees before the leaf is glazed to final position.
Commissioning the Floor Spring
Parameter
Setting
Method
Closing speed (90° to 15°)
3-5 s at 20 °C
Valve 1
Latching speed (15° to 0°)
1-2 s
Valve 2
Backcheck
Engages from 75°
Valve 3 — mandatory on external doors
Hold-open
90° or 105°
Optional cam or EN 1155 magnet
Cycle check
20 full cycles
Re-measure the gap after cycling
Operating force
<= 70 N at the pull
Force gauge; power the leaf above 60 N
Water test
100 L/h·m² for 5 min
No water past the threshold or pivot edge
Three Failure Points
Water in the pit. Corrosion of the spring body is slow and invisible until the closing action fails; in freezing climates standing water cracks the casting in one winter. Fix: tanked pit, free-draining outlet, 316 stainless box and cover within 5 km of the coast, and an annual inspection that lifts the cover plate.
Head deflection at the top pivot. The head carries the horizontal couple F plus the wind reaction. On a glass-fin or lightweight-partition head the bracket pulls out or the head deflects beyond L/300, the leaf drops and starts to bind at the bottom corner. Fix: a steel insert sized for F + wind, designed before the head is built, not after.
Pivot-side gap that opens over time. The offset was set for the closed position and the tail sweep was never checked at 90 degrees, so the brush is compressed flat on every cycle and wears through in 12-18 months. Fix: verify the tail sweep on a 1:1 template during design, and budget a brush replacement at 14-18 months on heavy-traffic doors.
A six-storey office building in the Melbourne CBD, 11,400 m² net lettable area, replaced a failing entrance with two offset pivot doors. The measured 12-month data below is from the building management system and door-mounted cycle counters.
Existing Condition and Specification Chosen
Item
Existing
Replacement
Driver
Format
3.4 m revolving door + 2 hinged leaves
2 offset pivot doors
Capacity + accessibility
Leaf size
2 x 1,000 x 2,400 hinged
2 x 1,600 x 3,000 pivot
Peak 1,150 entries/hour
Leaf mass
95 kg
262 kg
Bigger leaf, heavier glass
Build
Non-thermal-break, single glazing
34 mm break, 8 Low-E + 16Ar + 66.2 lam
Ud 1.40
Floor spring
250 kg, surface closer
400 kg, 1,000,000-cycle declaration
Duty class heavy
Threshold
20 mm rebated saddle
Flush, thermally broken, 0 mm lip
AS 1428.1 compliance
Operation
Manual
One leaf powered to EN 16005
Accessible path of travel
Engineering checks before manufacture: gravity couple M = 1,670 N·m gives F = 557 N at each pivot, so the head insert was specified for 1.2 kN; the slab point load was checked at 1.4 x 262 x 9.81 = 3.60 kN against a 200 mm slab, which passed without a local thickening.
Cost Comparison
Cost element
China-sourced (USD)
Note
2 doors, 9.60 m² at $580/m²
5,568
P5 build, 34 mm break
Floor spring upgrade to 400 kg x 2
600
Heavy duty class
Automatic swing operator x 1
1,150
EN 16005, presence sensing
EN 1303 grade 6 cylinders x 2
120
Attack resistance grade 2
FOB subtotal
7,438
–
Freight, insurance, THC (LCL, 2 crates)
1,180
–
Duty at 20 % effective
1,724
Verify HTS/TARIC per order
Local delivery, coring, install, commissioning
2,640
Two installers, 2.5 days
Total installed
12,982
$6,491 per set
Local Australian quote, 2 sets installed
21,800
$10,900 per set
Saving
8,818
-40.4 %
Lead time was 34 days door-to-door against 14 weeks quoted locally. The six-day saving on shop-drawing approval was the difference between hitting the tenant fit-out window and missing it.
Twelve-Month Measured Performance
Metric
Before
After 12 months
Change
Cycles per leaf
n/a
412,000
1,130/day average, 1,850 peak
Spring failures
2 in 11 months (~180,000 cycles)
0
Eliminated
Lobby gas consumption (weather-normalised)
baseline
-18.4 %
Reduced
Air temperature at door plane, 3.1 °C morning
14.2 °C
17.8 °C
+3.6 K
Threshold lip height
20 mm
0 mm
AS 1428.1 compliant
Accessibility complaints
2 (wheelchair users)
0
Resolved
Maintenance events
4 unscheduled
1 scheduled + 1 drain clear
Predictable
One incident: in month 9 a blocked roof drain overflowed into the eastern pit. The tanked pit drained as designed and no spring damage occurred, but the grit found at the 12-month service would have blocked the outlet within another year. The pit is now on the annual hydraulic maintenance schedule. Pivot-side brush strips were replaced at month 14 at A$48 each — a wear item, as expected on a 1,130-cycle-per-day door.
Residential Variant: Coastal Villa, San Diego
A single-family house 400 m from the Pacific specified one 1,400 x 3,200 pivot door (4.48 m²) in a P4 build with AAMA 2605 PVDF coating, 316 stainless pit box and cover, laminated inner pane for road noise, and a 400 kg floor spring. FOB was $1,930; landed and installed came to $3,410 against a local quote of $5,200 — a 34.4 % saving. The coating upgrade added $143 to the FOB price and removed the corrosion risk that a standard powder finish carries at that distance from the surf line.
Pivot vs Hinged vs Sliding vs Automatic: Selection Matrix
The choice is not aesthetic. Each format has a hard ceiling on leaf mass, a different air and water class band, and a different structural demand on the building.
Ten-Factor Comparison
Factor
Offset pivot
Hinged (butt)
Sliding
Automatic swing
Max practical leaf width
2,000 mm
1,100 mm
1,500 mm
1,400 mm
Max practical leaf mass
450 kg
120 kg
250 kg
200 kg
Vertical load to frame
Zero
Full + racking moment
Full to track
Full + racking
Clear passage loss
= offset, 100-180 mm
None
50 % of opening
None
Air permeability, EN 12207
Class 2-3
Class 3-4
Class 2-4
Class 2-3
Water, exposed, EN 12208
3B-5B
5B-7B
4B-7B
3B-5B
Threshold height
0-5 mm
12-20 mm
12-25 mm
12-20 mm
Floor or structure needed
Concrete pit
None
Track + rollers
Pit or surface
Hardware cost index
100
45
75
210
Service interval
12 months
24 months
12 months (rollers)
6 months (EN 16005)
FOB, P3-class (USD/m²)
$350-430
$200-280
$280-360
$700-900
When Not to Specify a Pivot Door
Openings narrower than 900 mm — a 150 mm offset removes 17 % of the passage, which is the whole point of the opening.
Fully exposed elevations above roughly 10 m, or any site where the design wind-driven rain pressure exceeds 300 Pa with no canopy, reveal or vestibule.
Timber joist or raised-access floors with no concrete slab — the pit needs 150 mm of concrete around the box.
A primary means of escape in single-leaf form, unless EN 1125 panic hardware has been purpose-made for the pivot leaf and accepted by the authority having jurisdiction.
Projects with no maintenance budget. The pit needs an annual service; a neglected pit is the single most common cause of total failure.
Budgets below about $300/m² FOB — the floor spring alone runs $110-780 per set and cannot be value-engineered down without changing the duty class.
A pivot door quote cannot be produced from a size alone. The floor spring rating, the glass thickness and the pit detail all follow from the numbers below. Missing items are the reason quotes come back with a wide price band or a long list of assumptions.
Eight Technical Items
Leaf size (W x H in mm) and the structural opening size — they are not the same number.
Pivot offset a (mm) and the minimum clear passage required through the opening.
Target leaf mass, or the glazing build-up from which the mass is calculated, plus the floor spring load rating you need and the duty class in cycles per day.
Thermal target: Ud in W/m²K, the polyamide break width, the glazing build-up, spacer type and gas fill.
Acoustic target: Rw in dB, and whether the spectrum is traffic (C and Ctr corrected) or general.
Exposure: EN 12207 / EN 12208 / EN 12210 classes required, or the local equivalent (AAMA/WDMA in the US, AS 2047 in Australia), plus the design wind pressure at the installed height.
Locking: number of points, EN 1303 cylinder grade, EN 1627 RC class, and whether EN 1125 or EN 179 escape hardware is needed.
Finish: AAMA 2603 / 2604 / 2605, Qualicoat class, anodising AA10 / AA15 / AA20, RAL or wood-grain code, plus the distance to the coast.
Eight Commercial Items
Quantity per size and the total area in m², including any fixed side lights or transoms.
Incoterm required: FOB Shenzhen / Guangzhou, CIF your port, or DDP.
Your target landed cost per m² and the duty rate you have assumed — state it, so the quote can be checked against the same basis.
Payment terms: T/T 30/70, L/C at sight, or open account.
Required delivery date and the number of days you can commit to for shop-drawing approval.
Packing requirement: full crate, knock-down, or consolidated with another order.
Documentation: DoP and CE marking, EN 10204 3.1 mill certificates, coating and salt-spray reports, EN 1279 IGU certificates, cycle test report for the floor spring.
Warranty expectation on coating, hardware cycles and seals, plus the spare parts list you want shipped with the order.
The one thing that changes price most: duty class. A light-duty 150 kg spring costs $110-190; a heavy-duty 400 kg unit with a 1,000,000-cycle declaration costs $300-480 and needs a bigger pit. Declare the cycles per day up front — guessing low saves $300 at purchase and costs a full spring replacement inside two years.
Standards and Terminology Index
Terms as they are used in pivot door specifications, followed by the standards a buyer will meet when checking a declaration of performance.
Product and Hardware Terms
Term
Meaning in a pivot door specification
Pivot offset a
Distance from the pivot-side leaf edge to the vertical axis; sets the clear passage and the gravity couple
Gravity couple F
Horizontal force at each pivot from the offset centre of mass, F = m·g·e / H
Floor spring
Hydraulic closing device set in a floor pit; carries 100 % of the leaf weight
Cement box
Steel or stainless housing cast into the slab that receives the floor spring body
Top pivot
Guide pin at the head; carries lateral load and the horizontal couple, not weight
Tail
The leaf segment behind the pivot axis that swings to the opposite side when opened
Drop seal
Automatic bottom seal that lowers as the leaf closes; allows a flush threshold
Pile brush
Nylon brush strip used on the pivot edge where a compression gasket cannot run
Warm-edge spacer
Low-conductivity IGU spacer; cuts Ψg from 0.068 to 0.040 W/mK
PA66 GF25
Polyamide 66 with 25 % glass fibre; the standard thermal break material
Roll-in
Process that mechanically locks the polyamide strip into the aluminium section
Astragal
Meeting stile on a pivot pair, sealed by an EN 1158 coordinator sequence
fRsi
Surface temperature factor; below 0.65 risks condensation and mould at the reveal
Ud / Uf / Ug
Whole-door / frame / glazing thermal transmittance in W/m²K
Duty class
Traffic band from light to extreme; sets the required cycle declaration
Standards Referenced in This Article
Standard
Scope
Why it matters here
EN 755-2
Mechanical properties of aluminium extrusion alloys
Sets Rp0.2 and Rm for 6063-T5/T6, 6060-T66, 6082-T6
EN 1999-1-1
Design of aluminium structures
γM1 = 1.10 partial factor
EN ISO 10077-1
Thermal performance of doors and windows by calculation
The Ud formula used in §3
EN ISO 13788
Internal surface temperature to avoid critical humidity
fRsi condensation check
EN 1154
Controlled door closing devices
Closer sizes 3-7 and the 500,000-cycle durability test