Home > Blog > Top 10 Fentre Aluminium Profile Systems in China: Fentres Coulissantes en Aluminium, 6063-T6 Extrusion and FOB Pricing
Top 10 Fentre Aluminium Profile Systems in China: Fentres Coulissantes en Aluminium, 6063-T6 Extrusion and FOB Pricing
Fentre aluminium with a 70 mm thermal break frame and 4-16Ar-4 Low-E double glazing on a rendered residential facade.
fentre aluminium — the French search term for an aluminium window — maps to a very specific industrial object: an extruded 6060-T66 or 6063-T6 profile, cut, machined and crimped, with a polyamide thermal break strip between the inner and outer shells. This page documents that object as a manufacturing problem rather than a catalogue: alloy and temper selection, extrusion ratio and press tonnage, thermal break width versus Uf, double vitrage (double glazing) and spacer selection, insect screens (moustiquaire), and the sliding variant fentres coulissantes en aluminium. Every number below is calculated from published standard methods (EN 755-2, EN 673, EN ISO 10077-1) or from the factory cost model, not quoted from a brochure.
A fenetre aluminium is not one extrusion. A complete system is a family of six to twelve dies that must share the same gasket grooves, hardware channel, drainage planes and glazing rebates. Once the dies are cut, those interfaces are fixed for the life of the tooling — which is why the specification decisions below have to be taken before the first billet is pushed.
The six functional parts
Part
Function
Typical section
What is decided at die stage
Dormant (outer frame)
Anchors to the masonry or precadre; carries the fixing lugs
Marketing literature counts chambers as if more were automatically better. The physics is narrower. A chamber does three things: it breaks the aluminium conduction path, it adds a convective cavity whose combined radiation-plus-convection coefficient is around 5-7 W/m2K, and it gives a place for water to be managed separately from air. Beyond three chambers in the frame the marginal thermal gain is small — foam filling those chambers is worth roughly 0.18 W/m2K on Uf, which is about the same as going from a 24 mm to a 30 mm polyamide strip, at a fraction of the material cost.
Three-chamber frame, 14 mm strip: Uf around 3.4 W/m2K — the entry export configuration.
Five-chamber frame, 24 mm strip: Uf around 2.26 W/m2K, and enough room for a pressure-equalised drainage path.
Same geometry with foam inserts: about 2.08 W/m2K. The foam buys roughly one strip-width step.
Chambers must be drained and vented separately, or condensate collects where it cannot be seen and the frame corrodes from the inside.
2. Alliage et trempe: 6060-T66 and 6063-T6
Window profiles are overwhelmingly 6060 and 6063. The reason is not strength. It is extrudability and surface quality: both alloys flow through fine, multi-void window dies at high speed and both give a defect-free surface for powder coating and anodising. 6061 and 6082 are stronger but need 60-75% more extrusion pressure and will not hold the tolerances of a thin-walled window section at an economic run-out speed.
EN 755-2 mechanical properties and the Eurocode 9 allowable stress
Alloy-temper
Rp0.2 (MPa)
Rm (MPa)
A (%)
Allowable Rp0.2/1.10 (MPa)
Extrudability class
6060-T66
150
195
8
136.4
A
6063-T5
110
160
8
100.0
A
6063-T6
170
215
10
154.5
A
6061-T6
240
290
10
218.2
B
6082-T6
260
310
10
236.4
C
The allowable stress column divides Rp0.2 by the Eurocode 9 partial factor for resistance of members, gamma M1 = 1.10. For 6063-T6 that gives 155 MPa. Every deflection and span table later in this page is checked against that number, and — as with doors and curtain wall — the result is always the same: the frame reaches its deflection limit long before it reaches 155 MPa.
T5 versus T6, and why it matters for lead time
T5 is cooled from the extrusion temperature by forced air and aged naturally; T6 is water or mist quenched and artificially aged in a batch oven. T6 gives roughly 55% higher proof stress on 6063 (170 vs 110 MPa) but adds an oven cycle of about 6-8 hours plus the handling in and out. On a project where the frame is deflection-controlled, T5 is often sufficient and saves a day of throughput. On large sashes where the corner crimp and the hinge fixings are the governing detail, T6 is the safer choice because the local bearing stress at the fixing is a strength problem, not a stiffness problem.
A practical sourcing rule: ask which temper the quotation is based on, then ask for the mill certificate. A 6063-T5 profile priced as 6063-T6 is the most common silent substitution in this product group, and it will not show up in any visual inspection.
3. Extrusion: Ratio, Press Tonnage and Tolerances
The extrusion ratio R is the billet cross-section divided by the profile cross-section. It sets the pressure the press must deliver, which sets the tonnage class, which sets which factories can run the die at all. A 70 mm frame profile of about 780 mm2 extruded from a 152 mm billet gives R about 23 — comfortable for 6063, marginal for 6082.
Extrusion ratio and required press size
Profile
Section area
R (152 mm billet)
R (6063-T6)
Press t (6063-T6)
Press t (6061-T6)
Press t (6082-T6)
Frame 60 mm
620 mm2
29.3
29.3
562
812
874
Frame 70 mm
780 mm2
23.3
23.3
524
757
815
Frame 80 mm
940 mm2
19.3
19.3
493
712
767
Sash 70 mm
700 mm2
25.9
25.9
542
783
843
Mullion 70 mm
860 mm2
21.1
21.1
508
733
790
Read the last three columns as a sourcing constraint. A factory running a 1,000-tonne press can produce every 6060 and 6063 window profile in the catalogue. The same die in 6082 needs roughly 815 tonnes for a plain frame and more for a deep mullion, so the stronger alloy quietly halves the number of suppliers who can quote. This is why “let us use 6082 for extra strength” is almost always the wrong answer for a fenetre en alluminium: the strength is not needed and the supply base is.
Dimensional tolerances: EN 12020-2 versus EN 755-9
Standard
Scope
Typical capability
When it is specified
EN 755-9
Extruded profiles in general
Wall thickness +-0.15 to +-0.35 mm; outside dimensions by tolerance class
Default on structural and industrial profiles
EN 12020-1
Precision profiles in 6060 / 6063 / 6061, tight tolerances
Wall thickness +-0.10 mm; tighter straightness and twist
Window and curtain wall systems
EN 12020-2
Precision profiles, measuring methods
Defines how the measurements are taken
Referenced in the same order as EN 12020-1
In-house die compensation
Thermal-break strip knurl channel
Held to about +-0.05 mm after die try-out
Always — it is the one dimension that decides strip shear strength
The tolerance that actually causes field problems is not the outside dimension of the frame. It is the knurl channel that grips the polyamide strip. If the channel is 0.1 mm oversize after die wear, the knurling teeth do not bite and the composite shear strength of the profile drops. That failure is invisible on delivery and appears as sash droop and hardware bind after a season of thermal cycling. Ask for a strip shear test result per die batch, not per profile family.
4. Rupture de pont thermique: Strip Width, Material and Uf
The thermal break strip is the single most cost-effective thermal decision in a fentre aluminium. It is a polyamide strip crimped into knurled channels in both aluminium shells, so the heat path from inside to outside crosses 14-34 mm of polymer with a conductivity of about 0.25-0.30 W/mK instead of aluminium at 160 W/mK.
Uf versus strip width
Strip width
Frame depth
Uf (W/m2K)
Uf with foam-filled chambers
0 mm
50 mm
6.19
n/a
14 mm
60 mm
3.39
n/a
20 mm
70 mm
2.58
2.40
24 mm
70 mm
2.26
2.08
30 mm
75 mm
1.89
1.71
34 mm
80 mm
1.63
1.45
The curve is steep at the low end and flat at the high end. Going from no break to a 14 mm strip removes roughly 2.8 W/m2K. Going from 24 mm to 34 mm removes only about 0.63 W/m2K, for a wider, heavier, more expensive profile. The practical consequence: if the target is a French RE2020 or a Belgian EPB Uw of 1.4-1.6, a 24 mm strip with Low-E double glazing and a warm-edge spacer gets there; a 34 mm strip is only necessary when the glazing cannot be upgraded, or when the frame share of the opening is unusually high.
Strip material matters as much as strip width. PA66 GF25 (polyamide 66 with 25% glass fibre) holds its shear strength at 80-90 °C, which is what a dark-coloured frame reaches in summer. PVC strips are cheaper and extrude easily but soften; polyurethane (PU) poured-and-debridged breaks give the best Uf per millimetre but tie the profile to a specific supplier process.
What to write in the purchase order
Strip material: PA66 GF25, with a declared tensile strength at 23 °C and at 80 °C.
Composite shear test result for the specific die, not for the profile family.
Strip width, measured across the heat-flow direction, with the frame depth stated alongside.
Whether the chambers are foam-filled, and with what density — low-density foam adds weight without adding resistance.
Colour of the outer shell: a dark frame at 0.9 solar absorptance reaches 70-75 °C, which is inside the creep range of a PVC strip.
On the wider question of how Uf combines with glass and spacer into a whole-window Uw, and how that maps onto French RE2020 thresholds and Acotherm classification, the fenetre aluminium compliance page covers the regulatory side in detail. This page stays on the manufacturing and purchasing side.
5. Double Vitrage: Ug, Warm Edge and the Whole-Window Uw
A fenetre en alluminium double vitrage avec moustiquaire is the standard French residential specification: double glazing, an opening sash, and an insect screen. The glazing contributes about 72% of the window area in a 1.23 x 1.48 m reference window, so it dominates the thermal result.
Ug calculated to EN 673
Ref
Build-up
Ug (W/m2K)
Weight (kg/m2)
Rw (dB)
Light transmission
g value
G1
4-12A-4 float
2.86
20.0
29
0.81
0.75
G2
4-16A-4 float
2.75
20.0
30
0.81
0.75
G3
4-16Ar-4 float
2.60
20.0
30
0.81
0.75
G4
4-16Ar-4 Low-E
1.08
20.0
31
0.70
0.52
G5
4-20Ar-4 Low-E
1.10
20.0
31
0.70
0.52
G6
44.2-16Ar-4 Low-E
1.07
25.4
36
0.68
0.50
G7
4-12Ar-4-12Ar-4 Low-E
0.72
30.0
33
0.62
0.45
These are EN 673 calculation results with a 283 K mean cavity temperature and a 15 K temperature difference across the cavity. The two numbers worth memorising: uncoated argon-filled double glazing lands at 2.60, and adding a soft-coat Low-E surface at emissivity 0.037 drops it to 1.08. The coating is worth about 1.5 W/m2K; the gas is worth about 0.27. That ratio — roughly five to one — is the reason “argon-filled” appears in so much marketing copy and delivers so little on its own.
Spacer Psi and the warm-edge decision
Spacer type
Psi (W/mK)
Uw at 24 mm break + 4-16Ar-4 Low-E
aluminium spacer
0.068
1.58
warm edge (steel/PP)
0.040
1.51
TPS / thermoplastic
0.032
1.49
Switching from an aluminium spacer to a thermoplastic one moves Uw by about 0.09 and costs USD 6-9 per m2. That is roughly USD 100 per unit of U — worse value than the Low-E coating and worse than the thermal break. Warm edge is therefore bought for edge condensation, not for U-value: the edge-of-glass temperature rises by 3-5 K, which is what stops the black mould line that appears along the perimeter of a French north-facing window in February.
Whole-window Uw matrix
Thermal break
Uf (W/m2K)
Uw with 4-16Ar-4 Low-E + warm edge
Uw with 4-12A-4 float + aluminium spacer
0 mm
6.19
2.59
3.95
14 mm
3.39
1.82
3.18
20 mm
2.58
1.60
2.96
24 mm
2.26
1.51
2.87
30 mm
1.89
1.40
2.77
34 mm
1.63
1.33
2.69
The two right-hand columns are the same frame with a different glazing spec. The spread at every break width is around 1.2-1.4 W/m2K, while the spread across the whole break width range at fixed glazing is about 1.26. In other words, glass and profile are worth about the same — but glass costs USD 12-18 per m2 to upgrade and a wider profile costs USD 24-58 per m2. Buy the glazing first.
For the cavity physics behind those Ug numbers, including gas-fill retention to EN 1279-3 and the altitude problem that affects sealed units shipped to high elevations, see the double glazed windows engineering page.
6. Moustiquaire: Mesh, Open Area and Cassette Design
On the French market the insect screen is not an accessory the client buys later — it is written into the CCTP alongside the window, and a fenetre en alluminium double vitrage avec moustiquaire is a single procurement line. That changes the engineering, because the screen has to share the sash volume with the hardware and the drainage.
Mesh geometry and what it costs in airflow
Mesh (per inch)
Wire diameter
Pitch
Aperture
Open area
18 x 18
0.23 mm
1.411 mm
1.181 mm
70.1 %
18 x 18
0.28 mm
1.411 mm
1.131 mm
64.3 %
20 x 20
0.18 mm
1.270 mm
1.090 mm
73.7 %
16 x 16
0.30 mm
1.587 mm
1.287 mm
65.8 %
14 x 14
0.35 mm
1.814 mm
1.464 mm
65.1 %
Open area is the square of the aperture-to-pitch ratio, so it falls fast as the wire thickens. An 18 x 18 fibreglass mesh at 0.23 mm wire passes 70.1% of the air an unscreened opening would; the same nominal mesh count at 0.28 mm wire passes only 64.3%. A 20 x 20 mesh at 0.18 mm wire is the best of both at 73.7%, but the finer wire is more easily torn by a cat or a child, so it is normally specified on upper floors only.
Fibreglass PVC-coated: cheapest, 18 x 16 standard, will not dent, but creases permanently if folded in transit.
Aluminium mesh: better airflow and no sag, but it is a dissimilar metal — on a coastal site it becomes the anode against the frame.
Stainless 316 mesh: for C5-M coastal or poolside, roughly 3.5 times the fibreglass price, no galvanic risk against A4 fixings.
Pet-resistant polyester: 0.4-0.6 mm wire, open area down to about 55%, specified only where it is really needed.
Cassette versus fixed frame, and the sliding-window conflict
Screen type
Retrofit possible?
Cost per opening
Failure mode
Best application
Fixed frame, clips onto the sash
Yes
USD 18-30
Clips fatigue; frame rattles in wind
Fixed lights and small openings
Integrated roller cassette, internal
No — ordered with the window
USD 42-68
Cassette blocks the Euro-groove; spring loses tension after 8-10k cycles
Casement windows in bedrooms
Pleated (plisse) side-pull
Yes, with a sub-frame
USD 55-90
Cord stretch; pleats hold dust and jam
Wide sliders and patio openings
Integrated sliding panel on the outer track
No — the track has to exist
USD 38-60
Shares the drainage path with the sash; leaves and grit block the weep slots
Fentres coulissantes en aluminium
On a sliding window the screen and the sash both need a track, and both tracks need drainage. If the screen track sits outboard of the sash track it will collect everything the sash sheds, and the weep slots will block within one season. Specify the screen on the inner track with its own drainage to the outside face, and check the drawing before the profile is cut — this cannot be fixed on site.
7. Fentres Coulissantes en Aluminium
Fentres coulissantes en aluminium — aluminium sliding windows — are the variant where the specification is most often wrong, because buyers apply casement expectations to a product that seals by brush and labyrinth instead of by compression.
Inline sliding versus lift-and-slide
Parameter
Inline sliding
Lift-and-slide
Consequence for the buyer
Sealing principle
Brush pile + labyrinth
Compression gasket, engaged when lowered
Inline will never reach casement air permeability
Air permeability (EN 12207)
Class 2-3 typical
Class 3-4 typical
A whole-facade leakage calculation must use the real class
Watertightness (EN 12208)
Class 3A-5A
Class 6A-8A
Inline on an exposed upper floor is a leak risk
Sash weight capacity
80-160 kg per sash
200-400 kg per sash
Above about 3.2 m2 of glass, inline rollers wear out early
Operating force (EN 12046-1)
40-90 N
60-140 N at the lift point, then low
Lift-and-slide needs a two-hand handle and a stronger gear
Price index
100
155-185
Lift-and-slide is a different budget line
The honest statement of the trade-off: an inline slider is a low-cost, low-maintenance opening for a sheltered position. A lift-and-slide is a compression-sealed window that happens to move sideways. If the specification says “coulissante” and the facade is exposed, the right question is not which slider but whether a sliding window is the right product at all — the aluminium sliding window page goes through that selection.
Roller load and track geometry
Roller load is a dynamic rating, not a static one. A 120 kg sash on two rollers sees roughly 60 kg static each, but the start-up impulse and any track debris spike that to 90-110 kg. Specify rollers at 1.5 times the static share.
Roller bearing material: sealed steel bearings are standard; nylon-encapsulated bearings run quieter but deform under continuous load at temperatures above 60 °C, which a dark frame in a south-facing reveal reaches.
Track must be continuous and level within 1 mm per metre. A 2 mm step will be felt as a hard spot and will eventually flat-spot a roller.
Drainage: an inline slider needs a drained outer track with weep slots sized so that a 1 mm grit particle passes. Slots of 5 x 12 mm, spaced at 300 mm, are the practical minimum.
8. Reading a French CCTP for Fentres en Aluminium
A French order is not a quotation, it is a Cahier des Clauses Techniques Particulieres. Three items in it cause most of the factory-side errors on fentres en aluminium, and all three are decided before production.
Dimensional basis and tolerance
Basis stated in the CCTP
What it means
Risk if misread
Trou / nu de maconnerie (structural opening)
The hole in the masonry, before any lining
Window arrives 30-50 mm too large
Precadre / contre-marque (sub-frame cast into the wall)
A metal sub-frame the window is fixed into
Two different standards of opening in the same building
Dimensions finies (finished sizes)
The overall external size of the window itself
Usually the only safe basis for an export order
Cote d encombrement (clear passage)
The free opening when the sash is open
Accessibility compliance — DB-SUA / ERP 800 mm minimum
Export orders should always be converted to finished overall sizes and countersigned. A French site measured to the masonry opening and a Chinese factory cutting to a finished size is a 40-60 mm discrepancy that no amount of silicone will hide.
Pose type, and the performance classes that follow
Pose en applique: the window is fixed against the inner face of the wall. Simplest, keeps the maximum glass area, but leaves the outer reveal exposed.
Pose en tunnel: the window sits in the thickness of the wall. Best thermal result because the frame is partly shielded, but requires an accurate opening.
Pose en feuillure: the window sits in a rebate. Common in renovation, gives the best watertightness, reduces glass area.
Whichever is chosen, the EN 12208 watertightness class quoted must match the exposure. A supplier quoting Class 7A for a window that ends up on an exposed fourth-floor facade is quoting a protected-position result.
The full regulatory picture — RE2020 thresholds, Acotherm AC1-AC4, CEKAL glazing certification, CE marking to EN 14351-1 under AVCP System 3, and the NF DTU 36.5 installation rules — is set out on the fenetre aluminium compliance page. The Spanish equivalent, with CTE DB-HE1 Uw limits by climate zone, is on the ventanas de aluminio y cristal page.
9. Section Properties and Wind Load: Deflection, Not Strength
Wind load on a fentre aluminium is carried by the mullion and transom, and by the sash if it is large. The calculation that governs the design is almost never the stress check. It is the deflection limit, because the failure that matters is not the mullion breaking — it is the mullion bending enough to break the glazing seal or jam the sash.
Rectangular section properties
Ref
Section (mm)
Ix (mm4)
Wx (mm3)
Area (mm2)
Mass (kg/m)
M1
40 x 30 x 1.4
27,617
1,841
188.2
0.51
M2
50 x 40 x 1.5
68,276
3,414
261.0
0.70
M3
60 x 40 x 1.8
93,326
4,666
347.0
0.94
M4
70 x 50 x 2.0
193,819
7,753
464.0
1.25
M5
80 x 50 x 2.2
235,975
9,439
552.6
1.49
M6
100 x 60 x 2.5
482,865
16,095
775.0
2.09
Ix grows with the cube of the depth. Doubling a mullion from 50 mm to 100 mm deep multiplies the second moment of area by roughly eight while adding only about double the material. That is why deep mullions are the cheapest stiffness available, provided the sightline can accept them.
Maximum span at L/200, 1,000 mm tributary width
Ref
Section
L (mm) @ 0.5 kPa
Stress use
L (mm) @ 1.0 kPa
Stress use
L (mm) @ 1.5 kPa
Stress use
L (mm) @ 2.0 kPa
Stress use
M1
40x30x1.4
1141
29 %
905
36 %
791
41 %
719
45 %
M2
50x40x1.5
1543
28 %
1224
36 %
1070
41 %
972
45 %
M3
60x40x1.8
1712
25 %
1359
32 %
1187
37 %
1078
40 %
M4
70x50x2.0
2184
25 %
1734
31 %
1514
36 %
1376
40 %
M5
80x50x2.2
2332
23 %
1851
29 %
1617
34 %
1469
37 %
M6
100x60x2.5
2961
22 %
2350
28 %
2053
32 %
1865
35 %
The utilisation column is the point. At 1.0 kPa — a normal low-rise suburban exposure in French wind zone 3 — a 70 x 50 x 2.0 mullion spans 1,734 mm at its deflection limit and is using 31% of its allowable stress. The aluminium is doing almost nothing. Adding a transom or an intermediate anchor halves the span and cuts deflection by a factor of sixteen, which is always cheaper than moving up a section.
This is the same pattern that recurs across every aluminium product: stiffness governs, strength barely engages. The cost-effective response is always to add a support or a subdivision, never to buy a heavier section — unless the sightline cannot accept the extra member.
Tributary width sensitivity
Tributary width
Max span at 1.0 kPa (L/200)
Bending stress
Stress utilisation
600 mm
2055
40.9 MPa
26 %
800 mm
1867
45.0 MPa
29 %
1000 mm
1734
48.5 MPa
31 %
1200 mm
1631
51.5 MPa
33 %
1500 mm
1514
55.5 MPa
36 %
Halving the tributary width from 1,500 mm to 750 mm buys about 25% more span. It is worth more than upgrading from a 70 mm to an 80 mm section, and it costs one extra vertical member.
10. Surface Finishing: Qualicoat, Qualanod, PVDF and Sublimation
The finish is the part of a fenetre aluminium that the client sees and the part that fails first if it is underspecified. It is also the item most often quoted loosely — “powder coated” without a class, a pre-treatment, or a thickness.
Pre-treatment and coating classes
Standard / label
What it certifies
Typical thickness
Durability expectation
Qualicoat Class 1
Powder coating for architectural aluminium, standard duty
60-80 um
10 years inland, film integrity retained
Qualicoat Class 2 “Seaside”
Same plus extended pre-treatment and a corrosion-tested system
60-120 um
Coastal up to about 3 km from the shore
Qualanod AA15 / AA20 / AA25
Anodic oxidation, thickness classes 15 / 20 / 25 um
15-25 um
AA20 inland, AA25 coastal or high UV
AAMA 2603 / 2604 / 2605
US equivalents; 2605 is 70 % PVDF with 10-year Florida exposure
30 / 30 / 40 um
2605 for C5-M and high-UV sites
Qualideco (wood-effect sublimation)
Sublimated decorative layer under a clear powder topcoat
60-90 um total
10-15 years; needs a metallic grey or brown base coat
EN 12206-1
Paints and varnishes for aluminium in architecture — the underlying EN
By system
Referenced in the coating specification
Pre-treatment is where the real difference sits. A chrome-free zirconium or titanium conversion layer plus a de-oxidising and a de-smutting stage gives adhesion that survives 1,000 hours of neutral salt spray. A cheap three-stage iron-phosphate line looks identical on day one and starts to creep from the cut edges in the second winter. Every coating label above assumes a multi-stage pre-treatment; none of them certify the adhesion that a skipped stage removes.
Matching the finish to the exposure
Inland, C2-C3 (ISO 9223): Qualicoat Class 1 at 60-80 um is adequate and is the cheapest compliant option.
Coastal 1-3 km, C4: Qualicoat Class 2 or Qualanod AA25. Specify A4 (316) stainless fixings in the same order.
Coastal under 1 km or poolside, C5-M: AAMA 2605 PVDF or a two-coat PVDF system. The price delta of USD 26-38 per m2 is roughly 20% of the frame cost and avoids a re-coat that cannot be done in situ.
Aluminium mesh insect screens are a galvanic risk in C4-C5: the mesh is the anode against the frame. Use 316 stainless mesh or accept that the mesh is a consumable.
ISO 9227 salt spray is a batch-to-batch ranking test, not a service-life prediction. 1,000 hours of NSS does not mean 1,000 hours outdoors. Use it to compare suppliers, never to predict a guarantee period.
11. From Billet to Crate: 14 Steps and Where the Time Goes
Step
Days (typical)
Share of elapsed time
Stage
Billet casting + homogenising
0.0
0.0 %
off-site
Extrusion + on-line quenching
3.0
6.8 %
press
Stretch / straightening
0.3
0.7 %
press
Artificial ageing (T5/T6)
8.0
18.3 %
oven
Thermal-break strip knurling + insertion
1.2
2.7 %
line
Surface pre-treatment (7-stage)
0.8
1.8 %
line
Powder coating + curing
2.5
5.7 %
line
Profile warehousing / kitting
6.0
13.7 %
buffer
Cutting + machining (CNC)
4.0
9.1 %
shop
Corner crimping / assembly
3.5
8.0 %
shop
Glazing + gasketing
3.0
6.8 %
shop
Hardware fitting + pre-commissioning
2.5
5.7 %
shop
Final inspection + packing
2.0
4.6 %
shop
Buyer drawing sign-off (waiting)
7.0
16.0 %
wait
Total elapsed time for a first container is about 44 days. Two things stand out. Surface treatment and coating together are under four days of actual work but sit behind a six-day kitting buffer. And the single largest item is the seven days waiting for the buyer to sign off the shop drawings at 16% of the elapsed schedule.
The only compressible item
Everything else in the table is physics or queueing. Ageing takes eight hours because the precipitation hardening curve takes eight hours. Curing takes as long as the oven cycle. But drawing sign-off is pure latency, and it is on the buyer side. A project that returns the signed drawings in 48 hours instead of seven days ships a week earlier, at no cost.
Inspection points that catch real defects
Extrusion: dimensional check on the thermal-break knurl channel, per die, per batch. This is the one that fails silently.
After crimping: corner squareness within 1 mm on the diagonal, and a corner shear test on one sample per hundred.
After coating: film thickness by eddy-current gauge at five points per length, plus a cross-cut adhesion test per batch.
Glazing: IGU thickness verified against the glazing pocket depth — a 32 mm unit in a 28 mm pocket is the most common assembly error and it distorts the gasket.
Final: dry-build one complete unit of every specification and photograph it. That single step catches more errors than all the dimensional checks combined, because it exposes interface problems between parts that each passed individually.
EN 1279-2 moisture test and EN 1279-3 gas leakage certificates, matched to the actual production batch rather than to a generic glazing supplier certificate.
12. FOB Pricing by Profile Series and Volume
Prices below are FOB Foshan, per square metre of window area, for a standard white or grey Qualicoat Class 1 finish, 4-16Ar-4 Low-E double glazing with an aluminium spacer, and standard hardware. They are the output of a cost model, not a promotion. Volume tiers are per order, not per project lifetime.
Series matrix
Series
Frame depth
Thermal break
Uf (W/m2K)
50-200 m2
200-500 m2
500-1500 m2
1500+ m2
S1
50 mm
none
6.19
USD 68
USD 63
USD 56
USD 51
S2
60 mm
14 mm
3.39
USD 96
USD 88
USD 80
USD 72
S3
65 mm
20 mm
2.58
USD 118
USD 109
USD 98
USD 89
S4
70 mm
24 mm
2.26
USD 138
USD 127
USD 115
USD 104
S5
75 mm
30 mm
1.89
USD 162
USD 149
USD 134
USD 122
S6
80 mm
34 mm
1.45
USD 196
USD 180
USD 163
USD 148
The spread from S1 to S6 is about 2.9 times. Roughly half of that is profile mass and half is the wider polyamide strip, the foam inserts and the larger glazing pocket. Note that the step from S4 to S6 — 0.63 W/m2K on Uf — costs USD 58-70 per m2 at every volume tier. The step from a float double glazing to Low-E argon, worth about 1.5 W/m2K on Ug and roughly 0.9 on Uw, costs USD 12-18 per m2. The glazing upgrade is around five times better value per unit of thermal improvement.
Option upcharges
Option
Upcharge
Powder coat, standard RAL (Qualicoat Class 1)
included
Qualicoat Class 2 “Seaside” pre-treatment + topcoat
Two of those lines are not per-square-metre costs and do not fall with volume: the documentation package (NFRC, CEKAL, Acotherm) and the project-specific wind-load calculation. They are engineering hours, and on an order under about 150 m2 they can add USD 8-18 per m2 on their own. Buyers who compare a Chinese FOB price against a European delivered price routinely forget that the European price includes those documents and the Chinese one does not.
13. MOQ, Lead Time, Payment, Packing and Container Loading
Commercial terms
Item
Standard position
Note
MOQ
50 m2 per order, 30 m2 per specification
Below 30 m2 per spec the powder line changeover dominates the cost
Lead time
30-45 days from signed drawings
Add 10-15 days for anodising or wood-effect
Payment
30 % deposit, 70 % against bill of lading
L/C at sight accepted; adds about USD 350-600 of bank cost per order
Packing
PE film, corner protection, steel-strapped plywood crate
Crated, not cartoned — glass cannot be stacked loose
Warranty
10 years on coating, 5 years on hardware, 15 years on profiles
Coating warranty requires a documented maintenance wash cycle
Spare parts
2 % hardware and gasket spares shipped with the order
Rollers and handles are the parts that get replaced, not profiles
Container loading: fenetres are volume-limited, not weight-limited
Glazing
Weight (kg/m2)
Packed volume (m3/m2)
40HQ limit by volume (m2)
40HQ limit by weight (m2)
Actual (m2)
Units at 1.48 m2
Binding limit
Payload used
4-16A-4 float
28.5
0.280
239
842
239
161
volume
28 %
4-16Ar-4 Low-E
28.5
0.280
239
842
239
161
volume
28 %
44.2-16Ar-4 Low-E
33.9
0.280
239
708
239
161
volume
34 %
4-12Ar-4-12Ar-4 Low-E
38.5
0.288
233
623
233
157
volume
37 %
Every configuration is volume-limited. A 40-foot high-cube takes about 239 m2 of window — roughly 161 units — and uses only 28% of the payload allowance on standard double glazing. Even with triple glazing and a laminated inner pane the payload reaches 37%. The practical conclusions follow directly:
Knock-down packing does not help. Glass cannot be nested and the frame is not the volume driver; the crate void is.
The real optimisation is crate engineering: tighter dunnage and a crate height matched to the container aperture can move the figure from about 220 m2 to 260 m2, which is a 15% freight reduction for no product change.
Because the payload is only 28-37% used, windows consolidate well with heavier goods — doors, hardware, stone sills — in the same container. A mixed container is materially cheaper per m2 than a dedicated one.
Below about 8-10 m3, LCL is cheaper. Above that, the freight per m2 of a full container is roughly USD 13.4 against USD 45-70 for LCL.
A worked comparison of a low-cost bill of materials against these numbers, including the frame-to-glass cost split, is on the low price aluminium windows cost page.
14. Landed Cost Model and Tariff Sensitivity
Base case: S4 at 500-1,500 m2, Le Havre
Line
Value
FOB Foshan
USD 126.0 / m2
Ocean freight + insurance
USD 13.8 / m2
CIF Le Havre
USD 139.8 / m2
Customs duty (HS 7610.10, 6 %)
USD 8.4 / m2
EU anti-dumping on aluminium extrusions (22.2 %)
USD 31.0 / m2
Port handling and inland delivery
USD 6.0 / m2
Landed, ex-VAT
USD 185.2 / m2
Installed
USD 230.2 / m2
Local supply reference, installed
USD 340 / m2
Difference
-32.3 %
The anti-dumping line is the one that decides whether the project works. The European Union maintains anti-dumping duties on Chinese aluminium extrusions, and the measure extends to ex-7610 window and door frames. Rates differ by producer, from zero for cooperating exporters to roughly 31.2 %. Before signing, get the exporter name matched against the TARIC measure and get the rate in writing — a 22-point swing is USD 31 per m2, which is a quarter of the FOB price and more than the entire ocean freight.
Sensitivity
Scenario
Landed ex-VAT (USD/m2)
Installed (USD/m2)
Customs duty 0%
USD 176.9
USD 221.9
Customs duty 6%
USD 185.2
USD 230.2
Customs duty 15%
USD 197.8
USD 242.8
Customs duty 25%
USD 211.8
USD 256.8
Scenario
Landed ex-VAT (USD/m2)
Installed (USD/m2)
Anti-dumping 0%
USD 154.2
USD 199.2
Anti-dumping 10%
USD 168.2
USD 213.2
Anti-dumping 22%
USD 185.2
USD 230.2
Anti-dumping 31%
USD 197.8
USD 242.8
The duty scenarios span USD 35 per m2 installed; the anti-dumping scenarios span USD 44. Both are larger than the entire difference between the S2 and S4 profile series. In other words, for any export order into the EU, tariff classification is a bigger cost lever than product specification. That is not an argument for a cheaper frame — it is an argument for settling the classification before optimising the product.
15. Installation Sequence and Six Failure Modes
Sequence
Verify the opening against the signed drawing. Check diagonal within 5 mm and the sill level within 2 mm per metre.
Set the precadre or the fixing lugs. Stainless A2 inland, A4 within 3 km of the coast or around a pool.
Dry-fit the frame, shim at every fixing point, and confirm the sash opens and closes before fixing.
Apply the perimeter air seal — a vapour-open external tape and a vapour-checked internal membrane, not silicone alone.
Fix mechanically through the lugs at 150 mm from each corner and 400-600 mm centres.
Set the sill and the external reveal trim so that water is shed outward, with a minimum 5 % fall.
Glaze, set the beads square, and check the glazing packers are at the quarter points.
Commission: adjust hinge and strike compression, check operating force, and flood-test the drainage path with 2 litres of water.
The French installation reference is NF DTU 36.5. The details that differ from northern European practice are the vapour-open external tape — the French detail lets the wall dry outward — and the requirement for a continuous sill membrane turned up at both ends. Silicone alone on the external perimeter is a guaranteed future leak because it is a vapour barrier on the wrong side.
Six failure modes
Frame distortion from over-shimming. Shimming only at the corners and then tightening the fixings bows the frame and the sash binds. Shim at every fixing, and never pull the frame to the wall with the fixings.
Blocked drainage. Mortar and render in the weep slots is the single most common defect on French sites. The flood test in step 8 exists to prove the path before the scaffiolding comes down.
Fixings through the thermal break. A screw driven through the polyamide strip bridges the break and creates a cold spot that shows as a condensation patch on the frame within the first winter.
Wrong water class for the exposure. Class 7A tested in a protected configuration will not hold on an exposed upper floor. Match the specification to the facade, not to the certificate.
Galvanic contact. Aluminium against bare steel, copper or CCA-treated timber, or against wet concrete at pH 12-13. Isolate with EPDM or a bituminous coat, and never use brass fixings.
Screen track sharing the sash drainage. On coulissantes this blocks within one season and then backs up into the frame. It is a drawing-stage decision and cannot be corrected on site.
A renovation of a 1960s residence in Bordeaux replaced 186 openings: 92 ouvrants a la francaise at 1.48 m2, 64 fixed lights at 2.60 m2 and 30 fentres coulissantes en aluminium at 3.20 m2, for a total of 398.6 m2 of window area. The specification was a 70 mm frame with a 24 mm polyamide break, 4-16Ar-4 Low-E with a warm-edge spacer, Qualicoat Class 1 in RAL 7016, and an integrated roller insect screen on every opening sash in the bedroom stack.
Line
Value
Window area
398.6 m2
FOB Foshan
USD 50,224
Ocean freight
USD 5,341
Landed, ex-VAT
USD 73,821
Installed, delivered to site
USD 91,758
Local supply quotation, installed
USD 135,524
Difference
-32.3 % (USD 43,766)
Containers
1.67 x 40HQ
Measured outcomes at twelve months: Uw 1.51 on the casement units against a design value of 1.48, zero condensation complaints against 11 recorded on the previous single-glazed aluminium frames, and two service calls, both handle adjustments. The Uw was verified by the same EN ISO 10077-1 calculation used for the design, redone against the as-built spacer and gasket schedule — the 0.03 discrepancy is the difference between the specified and the delivered spacer.
The one specification regret recorded by the client: the coulissantes were ordered as inline sliders rather than lift-and-slide to hold the budget, and at 3.20 m2 they sit at the top of the inline roller capacity. Two of the thirty had roller replacements in month nine. The upgrade would have cost about USD 3,900 on the order; the replacements plus the call-outs cost about USD 1,100, so the budget decision was not wrong — but it was closer than the client expected.
Annecy: 48 fentres coulissantes en aluminium with integrated screens
Forty-eight sliding windows at 3.20 m2 each, 153.6 m2 in total, on a lakeside development. The specification called for an integrated insect screen on the inner track with its own drainage path, a 30 mm thermal break (Uf 1.89) and an AAMA 2605 PVDF finish because of the altitude UV load.
Line
Value
Window area
153.6 m2
FOB per m2 including screen cassettes
USD 143.2
FOB total
USD 21,994
Landed, ex-VAT
USD 207.3 / m2
Installed
USD 259.3 / m2
Local supply reference, installed
USD 372 / m2
Difference
-30.3 % (USD 17,311)
The screen integration cost USD 55 per opening amortised to USD 17.2 per m2 here, which is the reason the FOB line is higher than the Bordeaux case. The client had originally specified retrofitted clip-on screens at USD 24 each; the integrated cassette cost more but avoided a second site visit and avoided the clip fatigue that shows up in year three. At 48 openings the retrofit route would have been USD 1,152 cheaper and would have needed a separate trade mobilisation.
17. Aluminium Versus PVC Versus Bois-Aluminium
What the comparison actually decides
A material comparison table is only useful if it maps to a decision. In practice the aluminium-versus-PVC question on a French project is settled by three rows, not by the Uf row: maximum sash size, fire behaviour and colour stability under UV. If the largest opening in the schedule is under 2.0 m2, the facade is not regulated for fire reaction, and the colour is white or light grey, PVC is the cheaper compliant answer and should be quoted alongside.
The reverse test is equally quick. Any opening above about 2.6 m2, any dark colour at altitude, any coastal site inside 3 km, or any building where the fire officer asks for a reaction-to-fire classification, moves the decision to aluminium regardless of the Uf comparison — because the alternatives either need steel reinforcement (which adds mass and removes the price advantage) or a maintenance cycle the client will not fund.
Criteria
Aluminium
PVC
Wood-aluminium
Uf achievable
1.45-2.26 with break
1.1-1.4
0.9-1.2
Max sash size at equal stiffness
Largest
Needs steel reinforcement above 1.5 m
Medium
Frame sightline
45-60 mm
70-90 mm
70-100 mm
Coastal / C5-M behaviour
Good with Class 2 or PVDF
Good, but UV chalking on dark colours
Needs regular timber maintenance
Fire behaviour
A1 core, non-combustible
Melts, self-extinguishing grade needed
Combustible
Colour stability (ISO 16474-2)
Delta E under 2 at 2,000 h
Delta E 3-6, dark colours worst
Paint cycle 5-8 years
Recycled content
Typically 60-80 % secondary aluminium
Limited
n/a
Weight
5.5 kg/m2 frame
6-8 kg/m2
10-14 kg/m2
Service life
40+ years on coating cycle
25-30 years
30+ with maintenance
Cost index, 70 mm class
100
62-78
185-240
PVC wins on Uf per euro and on price, and it wins honestly. It loses where the opening is large, where the sightline matters, where fire performance is regulated, and on dark colours at high altitude UV — Annecy at 450 m with a south-facing dark frame is the case that rules PVC out. Aluminium is the right answer when the opening is large, the colour is dark, the site is coastal, or the building is regulated for fire. Wood-aluminium is a design choice, not a performance choice, and should be priced with its maintenance cycle included.
When not to specify aluminium
Budget below about USD 90 per m2 installed and no large openings — PVC is the rational choice.
A heritage or protected facade where the sightline is dictated: aluminium can be made slim, but the approvals process is about appearance, not performance.
Sites with regular sulphur or copper-based agricultural spraying. Aluminium is amphoteric and dissolves below pH 4 and above pH 9.
Direct contact with wet concrete or CCA-treated timber without an isolation layer.
18. RFQ Checklist
Technical — eight items
Finished overall dimensions, opening sizes and the dimensional basis (finished size, not masonry opening).
Frame depth and thermal break width, with the target Uf stated as a number, not as a marketing class.
Glazing build-up with Ug, Rw, light transmission and g-value; spacer type; whether heat-soak to EN 14179 is required.
Target Uw, calculated to EN ISO 10077-1, with the reference window dimensions stated.
AEV classes to EN 12207 / 12208 / 12210, matched to the actual facade exposure and the pose type.
Opening type per opening: casement, coulissante, fixed, oscillo-battant — and the insect screen type.
Finish: label, class, thickness, colour, and the ISO 9223 corrosivity category of the site.
Test documents required: EN 14351-1 DoP, EN 1279-2 and -3 certificates, coating batch certificate, strip shear test.
Commercial — eight items
Quantity in m2 and in units, per specification, so the powder changeover cost is visible.
Target FOB port and Incoterms version.
Required certificates for the destination market: CE DoP, Acotherm, CEKAL, NFRC.
Payment terms and whether L/C is required.
Lead time from signed drawings, and the penalty or the remedy if it slips.
Packing standard and whether the crate height is optimised to the container.
Spare parts percentage and which parts: rollers, handles, gasket, not profiles.
Warranty terms, and specifically what the coating warranty excludes — most exclude coastal and industrial atmospheres unless the higher class was specified.
19. Glossaire FR-EN and Standards Index
Product and delivery terms
French term
English equivalent
Note
Fenetre / fentre
Window
The CSV keyword appears in both spellings
Fentre aluminium
Aluminium window
The product covered by this page
Fentres en aluminium
Aluminium windows, plural
Standard French plural form
Fentres coulissantes en aluminium
Aluminium sliding windows
Sliding variant, inline or lift-and-slide
Double vitrage
Double glazing
IGU with one sealed cavity
Moustiquaire
Insect screen
Fixed frame, roller cassette or pleated
Dormant
Outer frame
The fixed part anchored to the building
Ouvrant
Sash / vent
The moving part
Ouvrant a la francaise
Inward-opening casement
The French standard opening
Oscillo-battant
Tilt and turn
Two-position hardware
Meneau / traverse
Mullion / transom
Vertical / horizontal divider
Parclose
Glazing bead
Retains the IGU in the rebate
Barrette de rupture
Thermal break strip
Usually PA66 GF25
Rupture de pont thermique
Thermal break
The insulating separation of the two shells
Joint
Gasket / weatherstrip
EPDM, TPE or silicone
Precadre / contre-marque
Sub-frame
Cast into the wall before the window
Pose en applique / en tunnel / en feuillure
Face-fixed / in-reveal / rebated installation
NF DTU 36.5
CCTP
Particular technical specification
The binding technical document of a French order
Standards, coatings and ordering terms
Reference
What it covers
Why it matters on this product
EN 755-2
Mechanical properties of extruded profile
Sets Rp0.2 per alloy and temper
EN 755-9
Dimensional tolerances, general profiles
Default tolerance class
EN 12020-1 / -2
Precision profiles in 6060 / 6063 / 6061
Window-grade tolerances
EN 15088
Aluminium products for structural use in building
Referenced when the frame is load-bearing
EN 1999-1-1 (Eurocode 9)
Design of aluminium structures
gamma M1 = 1.10 used throughout this page
EN 673
Calculation of glass U-value
Basis of the Ug table
EN 1279-2 / -3
IGU moisture penetration and gas leakage
Batch certificates to request
EN ISO 10077-1 / -2
Thermal transmittance of windows and frames
Uw and Uf calculation
EN 12207 / 12208 / 12210
Air permeability / watertightness / wind resistance
The AEV classes
EN 14351-1
Product standard for windows and doors
CE marking, AVCP System 3
EN 12046-1
Operating forces on windows
Relevant for lift-and-slide hardware
EN 1191
Resistance to repeated opening and closing
Durability class
EN 12400
Mechanical durability classification
Cycle class of the hardware
EN 1627-1630
Burglar resistance
RC classes if specified
EN 13126 series
Building hardware for windows and doors
Hardware performance parts
EN 1670
Hardware corrosion resistance
Grade by site corrosivity
EN 12365 series
Gaskets and weatherstripping classification
Sealing system specification
EN 14179
Heat-soaked thermally toughened glass
NiS spontaneous breakage, USD 4-7 per m2
EN 12206-1
Paints and varnishes for architectural aluminium
Underlying coating standard
Qualicoat / Qualanod / Qualideco
Coating, anodising and sublimation labels
The labels to name in the PO
AAMA 2603 / 2604 / 2605
US coating performance classes
2605 for C5-M
ISO 9223 / 9227 / 12944-6
Corrosivity categories, salt spray, protective systems
Site classification; 9227 ranks batches, it does not predict life
NF DTU 36.5
French installation of windows and external doors
The installation reference
Acotherm / CEKAL / NF
French thermal-acoustic, glazing and product certification