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Puertas de Exterior Wholesale in China: Puerta de Entrada, Puertas de Seguridad and FOB Pricing

Aluminium puertas de exterior installed at a residential entrance in China - thermal break entry door with sidelight, powder coated frame and flush threshold
Puertas de exterior in aluminium: thermal break entry leaf with sidelight panel, multi-point lock, flush low threshold and powder coated frame on a stone facade.
Puertas de exterior are specified in Spanish-speaking markets by regulation rather than by catalogue: a puerta de entrada has to satisfy the Código Técnico de la Edificación in Spain, a seismic anchorage rule in Chile, a hurricane wind region in Mexico and a coastal corrosion class in Cartagena. This article documents the engineering and procurement data for aluminium exterior doors produced in China – terminology, leaf geometry and clear-width rules, EN 1627 resistance classes, section properties and wind spans, Ud calculations to EN ISO 10077-1 checked against CTE DB-HE1 climate zones, air / water / wind classification, the acoustic penalty of a 1 mm perimeter gap, coating and corrosion categories, hardware standards, production steps, FOB price tables, 40HQ container loading mathematics and landed-cost scenarios for five ports. Every table is calculated from the stated assumptions so a buyer can reproduce the numbers before issuing an RFQ.
FOB range
$138-596 / m2
Ud achievable
1.08 – 5.99 W/m2K
Profile wall
1.8 / 2.0 / 2.5 / 3.0 mm
Security
RC1N – RC3
MOQ
20 sets / SKU
Contents
1. Terminology and Scope ES / EN
2. Puerta de Entrada: Geometry and Thresholds
3. Puertas de Seguridad: EN 1627 RC Grades
4. Puertas Exterior para Casa: Configurations
5. Puertas para Casas: Climate, Wind, Seismic
6. Profiles, Alloys and Section Properties
7. Ud Calculation to EN ISO 10077-1
8. Spain CTE: DB-HE1, DB-SI, DB-SUA, DB-HR
9. Air, Water, Wind: EN 12207 / 12208 / 12210
10. Acoustic Performance and Seal Gaps
11. Surface Treatment and Coastal Classes
12. Hardware: Hinges, Locks, Closers
13. Production Process and Lead Time
14. FOB Price Tables (USD)
15. MOQ, Lead Time, Payment, Packing
16. Container Loading and Landed Cost
17. Installation with Precerco
18. Project Case Data
19. Material Comparison and Selection
20. RFQ Checklist
21. Related Products
22. Glossary ES / EN and Standards Index

1. Puertas de Exterior: Terminology and Scope (ES / EN)

The phrase puertas de exterior covers every door leaf that separates a conditioned interior from the outside: the puerta de entrada (front entry door), the puerta de paso to a terrace, service doors, and the puertas de seguridad fitted to apartments. In a bill of quantities written in Spanish the same physical object can be named four different ways, and the mismatch is the most common cause of a wrong shipment. The table below fixes the vocabulary used throughout this article.

Spanish / English term mapping used in specifications

Spanish term English equivalent What it actually means on a drawing
Puertas de exterior Exterior doors Any door in the thermal envelope; subject to CTE DB-HE1 U limits in Spain
Puerta de entrada Entry / front door Primary access leaf; usually the widest and the one with the highest security class
Puertas de seguridad Security doors Leaf tested to EN 1627 / EN 1630; class 1 to 6 (RC1N to RC6)
Puertas para casas Doors for houses Domestic single-family sizing; typically 825 / 925 x 2030 mm leaf
Puertas exterior para casa Exterior doors for a house Same leaf, but the specification includes weather exposure and threshold detail
Hoja Leaf / sash The moving panel; a “puerta de dos hojas” has two leaves
Marco / cerco Frame Outer frame fixed to the wall opening
Precerco / contramarco Sub-frame Steel or aluminium profile cast into the wall; the frame is then fixed into it. Standard in Spain and much of Latin America
Junta / burlete Gasket / weatherstrip EPDM or silicone perimeter seal
Umbral Threshold Bottom member; governs water tightness and accessibility
Herrajes Hardware Hinges, lock, cylinder, closer, handle
Cerradura multipunto Multi-point lock Lock with 3 to 7 locking points driven from one cylinder
Vidrio / acristalamiento Glazing Glass infill in the leaf
Rotura de puente térmico Thermal break Polyamide strip separating inner and outer aluminium

What is in scope and what is not

A door placed on the EU market is a construction product under Regulation (EU) 305/2011. For a non-fire exterior door the assessment and verification of constancy of performance (AVCP) is System 3: initial type testing by a notified laboratory plus factory production control by the manufacturer. As soon as the door also carries a fire or smoke resistance classification the system becomes System 1, which adds an initial inspection of the factory and continuous surveillance by a notified body. This single change is why EI2 30 doors carry a longer lead time and a higher price than an otherwise identical leaf.

2. Puerta de Entrada: Leaf Geometry, Clear Width and Thresholds

A puerta de entrada is the one leaf in the envelope where four independent requirements collide: clear passage width for accessibility, thermal transmittance, water tightness at the threshold, and resistance to forced entry. Moving any one of them moves the other three, so the leaf geometry should be fixed before anything else.

Standard leaf sizes in Spain and Latin America

Leaf size (mm) Where it is used Clear passage (mm) Notes
625 x 2030 Interior passage, ES ~570 Below the 800 mm accessibility minimum; not a valid main entry
725 x 2030 Secondary / service door ~670 Fails DB-SUA 9 as a main accessible entrance
825 x 2030 Standard dwelling entry, ES ~770 With a wide-throw hinge or a 15 mm sidelight reduction it can reach 800 mm
925 x 2030 Preferred dwelling entry ~870 Passes DB-SUA 9 with margin; the most ordered size
1025 x 2030 Double-leaf half / wide entry ~970 Used where furniture or wheelchair turning radius matters
900 x 2100 Latin America common ~845 Mexico, Colombia, Peru typical neto size
1000 x 2100 Latin America wide entry ~945 Also the reference size used for all Ud calculations below
820 x 2040 Chile common ~765 Check local clear-width rule before ordering

The clear passage column matters more than the nominal leaf size. CTE DB-SUA 9 requires a free passage width of at least 800 mm on accessible routes, measured with the leaf open at 90° and with the handle in place. An 825 mm leaf with a standard butt hinge and a 55 mm frame profile delivers about 770 mm – it fails by 30 mm. The fix is not a wider leaf: it is a hinge with a larger throw, or moving the frame profile to 45 mm. Both are cheaper than upsizing the opening.

Threshold detail: the single most expensive 20 mm in the door

Threshold type Height (mm) Water tightness EN 12208 Accessibility Typical use
No threshold (open bottom) 0 Class 1A – 2A Best Internal lobbies and sheltered entrances only
Flush rebated threshold 5 – 8 Class 3B – 5B Passes AS 1428.1 5 mm rule Sheltered porches, mild climates
Low threshold with drainage 15 – 20 Class 5B – 7A Passes DB-SUA with bevel Standard puerta de entrada with canopy
Standard thermal threshold 20 – 25 Class 7A – 8A Needs bevel / ramp Exposed facade, no canopy
High storm threshold 30 – 45 Class 8A – 9A Fails without a ramped approach Coastal and hurricane regions

EN 12208 class 7B is not a typo and it is not achievable on an exposed facade. The B series of EN 12208 applies to unprotected openings; 7B caps at 300 Pa, while 7A (protected) reaches the same numerical class at a much higher pressure. A door that a European supplier quotes as “class 7A” will not hold that rating once it is installed on an open elevation in Valencia. Always ask which series the test report covers.

Water tightness and accessibility pull in opposite directions. In practice the resolution is a canopy: a 900 mm deep porch over the entrance converts an exposed door into a protected one, which lets the specification drop from a 25 mm storm threshold to a 15 mm low threshold with a drainage channel – typically $30-55 per set cheaper and it passes DB-SUA without a ramp.

Leaf construction options for a puerta de entrada

Leaf build Surface mass (kg/m2) Panel U (W/m2K) Rw (dB) Relative cost
Single 1.5 mm aluminium skin, uninsulated 6 – 8 5.0 – 5.6 24 – 26 Index 100
2 x 1.5 mm skins + 20 mm PU core 11 – 13 1.30 – 1.50 28 – 30 Index 128
2 x 1.5 mm skins + 40 mm PU core (k = 0.024) 12 – 15 0.66 – 0.80 30 – 33 Index 141
2 x 2.0 mm skins + 40 mm rock wool core 16 – 19 0.70 – 0.85 33 – 36 Index 156
40 mm PU core + 1.0 mm steel liner (RC2/RC3) 24 – 28 0.70 – 0.82 36 – 39 Index 205
Aluminium frame + 6-16-6 Low-E argon glazing 14 – 17 (leaf) 1.05 – 1.15 (glass) 30 – 33 Index 168

Two conclusions follow directly from this table. First, a sandwich panel leaf reaches U 0.7 with 40 mm of PU, which is roughly one third of the cost of reaching the same figure with triple glazing. Second, if the brief also calls for acoustic performance, mass is the only lever that works: a 28 kg/m2 steel-lined leaf buys 6 dB over a 13 kg/m2 PU leaf, and no gasket upgrade will recover that difference.

3. Puertas de Seguridad: EN 1627 RC Grades and Locking Hardware

Puertas de seguridad is a regulated claim, not a marketing word. In Spain the resistance of a door set to forced entry is tested to UNE-EN 1627 with the companion parts UNE-EN 1628 (static load), UNE-EN 1629 (dynamic load) and UNE-EN 1630 (manual attack). A supplier that prints “alta seguridad” on a brochure without a class number and a test report number has made no claim at all.

Resistance classes and the test behind each one

Class Attack method Tool set used (EN 1630) Test duration Typical application
RC1N Opportunist, no tools None – body only (kicking, shoulder) Not timed Secondary doors, internal garages
RC2N Opportunist, no tools; glazing not tested None – glazing excluded 3 min Doors with glazing above 1.5 m
RC2 Tool-assisted, small tools Screwdriver, pliers, small wedge 3 min Standard apartment entry door
RC3 Tool-assisted, levering Crowbar plus screwdriver set 5 min Dwelling entry door; the class most insurers ask for
RC4 Experienced attacker Axe, hammer, chisel, cordless drill 10 min Ground-floor villa, remote houses
RC5 Power tools Angle grinder, jigsaw, saber saw 15 min High-value residential, jewellery / pharmacy
RC6 Heavy power tools Angle grinder plus heavy-duty kit 20 min Rare in residential; commercial vault rooms

The “N” suffix is frequently misread. RC2N means the set was tested without attacking the glazing, which is only legitimate when no glazed panel is within reach of the lock. Putting a full-height glazed panel into an RC2N door makes the class meaningless – the attacker goes through the glass, not the lock.

What the class actually rests on: lock, cylinder and hinge

A resistance class is a property of the set, not of the leaf. In practice the RC class is decided by three components, and upgrading the leaf alone does nothing.

Component Standard What to specify Effect on class
Multi-point lock EN 12209 3 to 7 locking points, roller cams or hooks; request the full 8-digit EN 12209 classification code Fewer than 3 points caps the set at RC2
Cylinder EN 1303 Key security grade 5-6, attack resistance grade 2, corrosion grade 3-4 for coastal sites Below grade 5 key security the set rarely exceeds RC2
Escutcheon / rose EN 1906 (handle) + cylinder guard Hardened steel guard, through-fixed, no exposed cylinder projection Exposed cylinder is the most common RC3 failure
Hinges EN 1935 Grade 13 or 14 hinge, 3 per leaf above 2.1 m, security pins or dog bolts Two hinges on a 45 mm leaf will not hold RC3
Glazing bead / retainer EN 1627 clause on infill Bead fixed from the inside only, or structurally bonded Removable external bead defeats the whole set
Leaf core EN 1627 / EN 1630 1.0 mm steel liner or equivalent for RC3 and above Aluminium skin alone stops at RC2
Insurance is the practical driver of the class in Spain. Many household policies set conditions based on the resistance of the entry door, and class 3 (RC3) is the level most commonly written into those conditions. Confirm the required class with the insurer or the community of owners before ordering – retrofitting from RC2 to RC3 means replacing the lock, the cylinder, the hinges and the leaf core, which is close to the cost of a new door.

For buyers whose projects also cover steel doors, the resistance and hardware data in security door specifications and metal doors for houses follow the same EN standards and can be quoted alongside an aluminium set in one container.

4. Puertas Exterior para Casa: Configurations and Opening Sizing

A puerta exterior para casa is specified as a set: leaf, frame, sidelights, overlight and threshold. The configuration drives the ex-works price far more than the finish does, because glass area and leaf count drive both material and labour.

Six standard configurations

Ref Configuration Opening W x H (mm) Door area (m2) Glass share FOB index
C1 Single leaf, no sidelight 1050 x 2200 2.10 0 – 32% 100
C2 Single leaf + 1 sidelight (300 mm) 1400 x 2200 2.42 18 – 40% 128
C3 Single leaf + 2 sidelights (2 x 300) 1750 x 2200 2.74 30 – 48% 156
C4 Double leaf 1/2 + 1/2, no sidelight 1750 x 2200 2.94 0 – 38% 169
C5 Single leaf + overlight (500 mm) 1050 x 2750 2.63 20 – 42% 139
C6 Single leaf + sidelight + overlight 1400 x 2750 2.95 28 – 50% 172

The FOB index is normalised to C1 at 100 and reflects material, fabrication and packing cost only – finish, security class and glazing type are priced separately in section 14. Note that C4 costs more than C3 for the same opening width: a double leaf needs a meeting stile, a second set of hinges, a flush bolt set and a rebate seal, all of which are labour.

Choosing between a single leaf and a double leaf

Opening tolerance and the precerco interface

Item Standard value Why it matters
Opening tolerance (Spain, brickwork) +20 / -0 mm on width and height Undersized openings force on-site cutting of the frame; allow 15 mm of shimming
Shim / packing gap 10 – 15 mm each side Filled with non-shrink mortar or PU foam plus a compressible backing rod
Precerco profile Steel 1.5 mm or aluminium 2.0 mm, 40 x 20 mm Cast into the wall before rendering; the door frame is screwed into it
Frame to precerco fixing Stainless A2 or A4 screw, 4.2 x 32 mm, @ 400 mm Maximum 600 mm centres; closer spacing at lock and hinge positions
Perimeter sealant Neutral-cure silicone, 8 – 10 mm joint Acetoxy silicone attacks the anodic layer; specify neutral cure in writing

The precerco is a Spanish and Latin American convention that surprises buyers used to UK or US practice. Because the sub-frame is set by the mason before the door arrives, the door manufacturer is working to the precerco dimension, not to the structural opening. Every RFQ must state whether sizes are huela de albañilería (masonry opening), precerco or marco (frame outer). Mixing them up is a 40-60 mm error, which is unrecoverable on site.

5. Puertas para Casas: Climate, Wind, Seismic and Corrosion Selection

Puertas para casas shipped to Spanish-speaking markets face five independent environment variables, and each one changes a different line of the specification. Ordering the same door to Madrid, Cancún and Santiago is the fastest way to generate warranty claims.

Destination matrix: what each environment changes

City / region Altitude (m) Winter design temp Corrosion class ISO 9223 Dominant load case Specification consequence
Madrid, ES 667 -4 to -6 °C C2 Thermal swing, summer heat CTE zone D3; U limit 1.8 W/m2K on the door
Barcelona, ES 12 +2 to +4 °C C3 – C4 Wind + coastal salt Qualicoat Class 2, A4 fasteners within 3 km of sea
Valencia, ES 15 +4 to +6 °C C4 Wind + sea spray Threshold to EN 12208 7A minimum with canopy
Bilbao, ES 19 0 to +2 °C C3 Driving rain, 1200 mm/yr Water tightness and drainage take priority over U
Mexico City, MX 2240 +2 to +4 °C C2 Seismic (lake-bed amplification) Frame anchorage to resist drift; verify local rule
Cancún, MX 10 +16 to +18 °C C5-M Hurricane wind + salt Design pressure to 2.0 – 3.0 kPa; A4 hardware, PVDF topcoat
Monterrey, MX 540 +2 to +4 °C C2 Heat + hail Impact-resistant glazing; thermal break sized for cooling
Santiago, CL 570 0 to +2 °C C2 Seismic zone 3 Anchorage and drift compatibility; FTA duty 0%
Valparaíso, CL 10 +4 to +6 °C C5-M Seismic + marine A4 hardware, Qualicoat Class 2, sealed threshold
Bogotá, CO 2640 +4 to +6 °C C2 High UV, cool nights PVDF or Class 2 powder; condensation check on inner face
Cartagena, CO 2 +20 to +22 °C C5-M Heat + salt + humidity Qualanod AA25 or PVDF; EPDM gasket, not PVC
Lima, PE 154 +10 to +12 °C C4 Seismic + marine fog Anchorage; drainage despite near-zero rainfall
Buenos Aires, AR 25 +2 to +4 °C C2 Wind (pampero) Wind class EN 12210 C3 minimum

Seismic: why the frame anchorage is the controlling detail

In Chile, Peru, Colombia and Mexico the door leaf itself is never the seismic problem – a 45 kg aluminium leaf cannot fail in a way that matters. The failure is at the interface: the frame is anchored into a wall that drifts, and if the anchorage is rigid the frame racks, the leaf jams and the door stops functioning as an egress route. Three rules follow:

  1. Anchor the frame to the precerco or the structure with fasteners that are rated for the drift, not just for the dead load. A 4.2 mm screw at 400 mm centres is a gravity fixing, not a drift fixing.
  2. Specify a 10 – 15 mm clearance between leaf and frame at the hinge side and the lock side so that a racked frame does not bind the leaf. This clearance is then taken up by a compressible gasket, not by a rigid stop.
  3. On egress routes, do not use a closer with a hold-open that latches. After a seismic event a door that is jammed or latched is a life-safety item, and the cost of a free-swing closer is trivial next to the liability.
Local rules must be confirmed per project. Chile applies NCh433 (with the 2009 modification adopted through DS 61) and Peru applies Norma E.030 of the Reglamento Nacional de Edificaciones; Colombia applies NSR-10 and Mexico the Manual de Diseño de Obras Civiles of the CFE for wind. This article gives the specification consequence of each environment, not a substitute for the project structural calculation.

6. Profiles, Alloys and Section Properties

Exterior door frames and leaves are built from rectangular tube sections because the leaf has to resist bending in two directions at once: wind normal to the face, and the concentrated reaction at the hinge and lock points. Six sections cover essentially every residential exterior door.

Section properties (EN 755-2 basis, 6063-T6)

Ref Depth x width x wall (mm) I (x104 mm4) W (cm3) Area (mm2) Mass (kg/m) i (mm)
S1 50 x 40 x 1.8 11.4 4.55 311 0.84 19.1
S2 60 x 45 x 2.0 21.0 7.00 404 1.09 22.8
S3 70 x 50 x 2.0 32.7 9.35 464 1.25 26.6
S4 80 x 55 x 2.5 58.9 14.72 650 1.75 30.1
S5 100 x 60 x 2.5 107.0 21.41 775 2.09 37.2
S6 120 x 70 x 3.0 217.8 36.31 1104 2.98 44.4

Maximum leaf width by wind pressure (deflection limit 5 mm)

The controlling criterion on a door leaf is not strength. It is deflection, and the limit is set by hardware rather than by the code: a multi-point lock keeps its engagement over roughly 5 mm of leaf bow before the cams miss the keeps and the gasket loses compression. The table below is solved for a horizontal rail spanning between the stiles, carrying wind over a tributary height of 550 mm, at δmax = 5 mm, with E = 70 000 MPa.

Section q = 0.5 kPa q = 1.0 kPa q = 1.5 kPa q = 2.0 kPa q = 3.0 kPa
S1 1826 1535 1387 1291 1166
S2 2128 1790 1617 1505 1360
S3 2378 2000 1807 1681 1519
S4 2754 2316 2093 1948 1760
S5 3198 2689 2430 2261 2043
S6 3820 3212 2903 2701 2441

The percentage figure below is the utilisation of the allowable stress (Rp0.2 / γM1 = 170 / 1.10 = 154.5 MPa) at that same deflection-limited span. Read across: at 1.0 kPa the S3 section reaches 2000 mm of leaf width while using 19% of its allowable stress.

Section q = 0.5 kPa q = 1.0 kPa q = 1.5 kPa q = 2.0 kPa q = 3.0 kPa
S1 16% 23% 28% 33% 40%
S2 14% 20% 25% 29% 35%
S3 13% 19% 23% 27% 33%
S4 11% 16% 20% 23% 28%
S5 11% 15% 18% 21% 26%
S6 9% 13% 15% 18% 22%
Because every cell is deflection-controlled with the stress below 40%, the cheapest stiffening move is never a bigger section – it is a shorter span. Adding one intermediate rail on a 2200 mm leaf halves the span, which cuts deflection by a factor of 16 and typically costs $8-14 in material and labour, against $46-72 for moving from S3 to S5 across the same leaf. Specify the number of rails, not the section size, when the budget is tight.

Alloy and temper selection

Alloy / temper Rp0.2 (MPa) Rm (MPa) Allowable (MPa) Where it is used
6063-T5 110 150 100.0 Light duty frames, straight cut lengths
6063-T6 170 205 154.5 Default for frames and leaves; best extrudability and surface quality
6060-T66 150 195 136.4 Thin-wall complex sections, narrow sightlines
6061-T6 240 290 218.2 Highly loaded hinge stiles, pivot doors
6082-T6 260 310 236.4 Heavy leaves, wide openings above 2.5 m

6063 remains the default because door profiles are chosen for extrudability and anodising quality, not for strength – and the tables above show that strength is never the controlling criterion. 6061 and 6082 earn their premium only in three places: the hinge stile of a leaf above 150 kg, the bottom rail of a thresholdless door, and any leaf that carries a pivot fitting.

7. Ud Calculation to EN ISO 10077-1

The thermal transmittance of a door is calculated with the same area-weighted method as a window:

Ud = ( Σ Ag · Ug + Σ Af · Uf + Σ lg · Ψg ) / ( Ag + Af )

Reference geometry for every row below: a leaf of 1000 x 2100 mm, total area Ad = 2.10 m2. Glazed configurations use a 700 x 900 mm panel (Ag = 0.63 m2, perimeter lg = 3.20 m); panel configurations use a full-height sandwich infill (Ap = 1.75 m2, lp = 5.60 m).

Nine configurations, calculated

Ref Configuration Uf Ug or Up Ψ (W/mK) Ud (W/m2K)
D1 No thermal break, 6 mm single glass, 30% glazed 5.9 5.8 0.080 5.99
D2 20 mm PA66 break, 6-12-6 air, 30% glazed 3.6 2.8 0.068 3.46
D3 24 mm PA66 break, 6-16-6 Low-E argon, 30% glazed 3.2 1.1 0.068 2.67
D4 30 mm PA66 break, Low-E argon + warm edge 2.6 1.1 0.040 2.21
D5 34 mm PA66 break, triple Low-E + warm edge 2.2 0.7 0.040 1.81
D6 34 mm break, triple Ug 0.6 + warm edge 2.2 0.6 0.040 1.78
D7 30 mm break, 40 mm PU sandwich panel (Up 0.70) 2.6 0.7 0.050 1.15
D8 34 mm break, 40 mm PU sandwich panel (Up 0.70) 2.2 0.7 0.050 1.08
D9 No break, 1.5 mm aluminium skin panel (Up 5.00) 5.9 5.0 0.080 5.36

Reading the table: two results that change the specification

That gap is a purchasing decision. Going from D5 to D6 costs roughly $95-130 per m2 of door. Going from a glazed leaf to a 40 mm PU panel leaf costs $40-60 per m2 and delivers a value 0.63 W/m2K lower. If the brief does not require daylight through the door, the panel leaf is the cheaper route to zone D and E compliance.

8. Spain CTE: DB-HE1, DB-SI, DB-SUA and DB-HR

Four documents of the Código Técnico de la Edificación touch an exterior door. They are independent: a door can satisfy one and fail another, and the building inspector checks all four.

DB-HE1 – thermal transmittance limits by climate zone

CTE climate zone (2019) Maximum U for huecos (W/m2K)
alpha 3.20
A 2.70
B 2.30
C 2.10
D 1.80
E 1.80
Ref Ud CTE zones satisfied
D1 5.99 does not meet any zone
D2 3.46 does not meet any zone
D3 2.67 alpha, A
D4 2.21 alpha, A, B
D5 1.81 alpha, A, B, C
D6 1.78 alpha, A, B, C, D, E
D7 1.15 alpha, A, B, C, D, E
D8 1.08 alpha, A, B, C, D, E
D9 5.36 does not meet any zone

The 2019 revision of DB-HE1 tightened every zone relative to the 2013 text – zone D moved from 2.70 to 1.80 – which is why doors that were compliant in 2013 are not compliant now. Confirm which text the project licence was granted under; existing-building refurbishments are sometimes still assessed against the older document.

DB-SI – fire and smoke, DB-SUA – accessibility, DB-HR – acoustics

Document Requirement on an exterior door Practical specification
DB-SI 3 (fire spread between sectors) Doors separating a fire sector from a common area need a classified resistance EI2 30-C5 for dwelling entrances to a common stair; EI2 60 where the sector is larger
DB-SI 4 (garage to dwelling) The door between a private garage and the dwelling is a fire barrier EI2 30 with a self-closing device; smoke seal not always required – confirm with the project fire engineer
DB-SUA 9 (accessibility) Free passage width and manoeuvring space on accessible routes Clear width ≥ 800 mm; 1200 mm diameter clear circle in front of the leaf; operable hardware between 800 and 1200 mm above floor
DB-SUA 9 (thresholds) Level changes at doorways are limited Flush or bevelled threshold; a 20 mm threshold with a 1:2 bevel is the usual resolution
DB-HR (noise protection) Facade elements facing traffic have a minimum weighted sound reduction D2m,nT,Atr of 30 dB(A) where outdoor day level is around 60 dB; higher where the level is higher
Fire rating changes the conformity route, not just the product. Under Regulation (EU) 305/2011 a door that is only an exterior door is assessed under AVCP System 3. Add an EI2 classification and it becomes System 1, which requires an initial factory inspection and continuous surveillance by a notified body. In practice this adds 3-5 weeks to a first order and is the reason EI-rated exterior doors are quoted with longer lead times.

For the window and door package that surrounds the entry door, the CTE calculation method, climate-zone tables and AEV classification used here are the same as those documented for ventanas de aluminio under CTE DB-HE1, so one DoP set can cover the whole envelope.

9. Air, Water and Wind: EN 12207, EN 12208 and EN 12210

EN 14351-1 requires an exterior door to be classified for air permeability, water tightness and wind resistance, and the three are reported together on the DoP. Reading the classification correctly is the difference between a door that performs on the project and one that leaks at the first storm.

Air permeability – EN 12207

Class Test pressure (Pa) Max air permeability (m3/h·m2) Practical meaning
0 not tested no requirement No claim; avoid
1 150 50 Sheds and unheated spaces
2 300 27 Minimum for a heated dwelling
3 600 9 Standard residential specification
4 600 3 High performance; needed for low-energy envelopes

Water tightness – EN 12208 (A and B series)

Class Unprotected (B series) – Pa Protected (A series) – Pa Comment
1 no test no test No claim
2 50 50 Sheltered only
3 100 100 Deep canopy required
4 150 150 Moderate exposure
5 200 200 Typical residential target
6 250 250 Exposed suburban
7 300 300 B series ceiling is 300 Pa – see note
8 – 450 A series only
9 – 600 A series only; coastal and high rise
The B series stops at class 7B (300 Pa). A supplier quoting “class 7A” has tested the door in the protected configuration, and that number does not transfer to an open elevation. When the door faces weather without a canopy, the order must specify the B series class, and the realistic ceiling is 300 Pa. Taller or more exposed buildings need a canopy or a recessed entrance; no amount of gasket specification will buy a 450 Pa rating on an unprotected door.

Wind resistance – EN 12210 and the design pressure

Pressure class Test pressure (Pa) Typical CTE equivalent Deflection class
1 400 Zone A, sheltered, low rise A ≤ L/150
2 800 Zone A/B, up to 3 storeys A / B
3 1200 Zone B/C, suburban B ≤ L/200
4 1600 Zone C, exposed / coastal B / C
5 2000 Coastal and hurricane regions C ≤ L/300

The class is written as a letter followed by a number (for example C3): the letter is the relative frontal deflection limit under the test pressure, the number is the pressure class. A door classified C3 has held 1200 Pa with a frontal deflection not exceeding L/300. For hurricane destinations in Mexico and the Caribbean the design pressure frequently exceeds 2000 Pa, which is outside EN 12210 class 5 – in those markets the door is specified against a project wind calculation and tested to the measured pressure, with the result reported outside the class.

10. Acoustic Performance: CTE DB-HR and the Cost of a 1 mm Gap

Acoustics is where exterior doors underperform their test certificates. The leaf may be rated at 40 dB, but the installed set delivers whatever the seals deliver.

CTE DB-HR requirement by outdoor noise level

Outdoor day level Ld (dB(A)) Required D2m,nT,Atr (dBA) Typical location
≤ 60 30 Quiet residential streets
60 < Ld ≤ 65 32 Urban residential
65 < Ld ≤ 70 37 Main urban roads
70 < Ld ≤ 75 42 Arterial roads, rail
> 75 47 Airport approaches, motorway

The perimeter gap: calculated penalty

Modelling transmission as the leaf area plus a continuous perimeter gap of the stated width, on a 1000 x 2100 mm leaf (2.10 m2, perimeter 6.40 m) with a leaf sound reduction of 40 dB:

Continuous gap (mm) Gap area (m2) Share of total area Effective Rw (dB) Loss vs sealed (dB)
0.0 0.0000 0.00% 40.0 0.0
0.2 0.0013 0.06% 31.5 8.5
0.5 0.0032 0.15% 27.9 12.1
1.0 0.0064 0.30% 25.0 15.0
2.0 0.0128 0.61% 22.1 17.9
4.0 0.0256 1.22% 19.2 20.8

A 1 mm continuous gap is 0.30% of the door area and it costs 15 dB. Half a millimetre still costs 8.5 dB. This is why a 40 dB leaf specified with a single compression seal and a brush threshold will test at 25 dB on site, and why the acoustic specification has to name the seal system, not the leaf.

Seal specification that holds the rating

If the brief calls for both a low threshold and 37 dB, resolve the conflict before ordering: a flush threshold with a drop seal reaches 37 dB in most configurations, but the same leaf without the drop seal will not, regardless of the leaf construction.

11. Surface Treatment and Coastal Corrosion Classes

Aluminium doors survive on their surface. The substrate is chosen for extrudability, and the coating is what has to survive twenty years of salt, UV and cleaning. Corrosion category is set by ISO 9223 and the durability band by ISO 12944-6.

ISO 9223 corrosivity categories

Category Environment Typical location Specified coating system
C1 Heated interiors, low humidity Indoor only Any
C2 Low pollution, rural Inland Spain, inland Mexico Qualicoat Class 1 powder, 60 µm
C3 Urban, moderate salinity Madrid, Mexico City, Santiago Qualicoat Class 1, 60-80 µm
C4 Industrial or coastal Barcelona, Valencia, Lima Qualicoat Class 2, 80 µm, or Qualanod AA20
C5-M Marine, high salinity Cancún, Cartagena, Valparaíso Qualicoat Class 2, 80 µm + AA25 anodic, or PVDF
CX Offshore, extreme Marine structures PVDF topcoat plus sealed anodic base

Coating standards and what each one guarantees

Standard / class Specification Salt spray (ISO 9227 NSS) Exterior durability Relative cost
Qualicoat Class 1 Polyester powder, 60 µm minimum 1000 h 5 – 10 years gloss retention Base
Qualicoat Class 2 Polyester powder, 80 µm minimum 1000 h + longer accelerated weathering 10 – 15 years +12 to 18%
Qualanod AA15 Anodic oxidation, 15 µm Sealed C3 environments +8 to 12%
Qualanod AA20 Anodic oxidation, 20 µm Sealed C4 environments +14 to 20%
Qualanod AA25 Anodic oxidation, 25 µm Sealed C5-M environments +22 to 30%
AAMA 2603 Painted aluminium, 1 year Florida 1000 h Limited Base
AAMA 2604 High performance organic, 5 years Florida 3000 h Good +15 to 22%
AAMA 2605 Superior performance organic, 10 years Florida 4000 h Best organic +28 to 38%
PVDF (70% resin) Fluoropolymer topcoat 4000 h + Highest UV and chalk resistance +40 to 55%
ISO 9227 salt spray is a sorting test, not a life prediction. It ranks batches against each other and catches process faults. A 4000-hour result does not mean forty years of service and a 1000-hour result does not mean ten. Treat it as a quality control gate, and use ISO 12944-6 durability bands when you need a maintenance interval.

Fasteners: the galvanic problem

Fastener material Potential vs Al Where it is acceptable Where it fails
Zinc plated steel Cathodic to aluminium Dry interiors only Any wet or coastal location – the steel is fine, the aluminium around it dissolves
A2 stainless (304) Acceptable with isolation C2 and C3 inland Coastal; chloride pitting at 1-3 km from the sea
A4 stainless (316) Acceptable C4, C5-M, swimming pools Cost – roughly 2.2x A2
Copper / brass Strongly cathodic Nowhere in contact with aluminium Anywhere; it is the most damaging common choice

12. Hardware: Hinges, Locks, Cylinders and Closers

Hardware is roughly 12-22% of the ex-works cost of an exterior door and it generates most of the warranty claims. Each item has its own EN standard and a classification code that should appear on the order.

Hinges – EN 1935

Hinge grade Maximum door mass (kg) Test cycles Typical use
11 80 200 000 Light internal leaves
12 100 200 000 Standard dwelling entry
13 120 200 000 Glazed or wide entry leaves
14 160 200 000 Heavy leaves, RC3 with steel liner

The cycle count matters as much as the mass. A community entrance in a block of 48 flats sees well over 100 000 operations a year, so a 200 000-cycle hinge is a two-year item. For those positions specify a floor spring or an overhead closer rated for the duty, not a butt hinge.

Locks, cylinders and closers

Item Standard Specification to write on the order
Mortise lock / multi-point EN 12209 Category of use 3, 200 000 cycles, corrosion grade 4 for coastal, security requirement stated; ask for the full 8-digit code
Profile cylinder EN 1303 Key security grade 5 or 6, attack resistance grade 2, corrosion grade 3 minimum; 6 pins, paracentric profile, patented key card
Lever handle / escutcheon EN 1906 Category of use 4, corrosion grade 4; through-fixed with a hardened cylinder guard for RC3
Hardware corrosion EN 1670 Grade 4 (240 h NSS) inland, grade 5 (480 h) coastal
Door closer EN 1154 Power size by leaf width: EN 2 to 850 mm, EN 3 to 950 mm, EN 4 to 1100 mm, EN 5 to 1250 mm
Electrified closer / hold open EN 1155 Only where a fire or smoke door needs a hold-open; must release on alarm
Coordinator on double leaves EN 1158 Required whenever a double leaf has a rebated meeting stile
Panic / emergency exit EN 1125 / EN 179 EN 1125 for public use, EN 179 for trained occupants only

A closer power size that is too small is the single most common complaint on exterior doors: the door does not latch in wind. Sizing by leaf width alone is not enough on exposed sites – add one power size when the door faces a prevailing wind, and two when it opens directly onto an unsheltered elevation.

13. Production Process and Where the Lead Time Actually Goes

A container of exterior doors takes about 24 working days of shop time once the drawings are released. The critical path is rarely the factory.

Twelve process steps with time share

# Step Days Share of shop time What is checked
1 Order entry and technical clarification 2.0 8.3% Sizes, opening datum (masonry / precerco / frame), wind class, RC class
2 Shop drawings and cutting list 3.0 12.5% Opening schedule, handing, hinge positions, lock axis
3 Buyer drawing approval 7.0 29.2% The only step the factory cannot compress
4 Profile extrusion (parallel) 10.0 parallel Alloy certificate, dimensional check to EN 755-9
5 Cutting and CNC machining 2.5 10.4% ±0.5 mm on length, ±0.2 mm on hole centres
6 Thermal break crimping 1.5 6.3% Polyamide strip width, shear test on sample
7 Corner crimping / welding 1.0 4.2% Diagonal tolerance ≤ 1.5 mm on a 2100 mm leaf
8 Glazing or panel assembly 1.5 6.3% Setting blocks, edge clearance, gasket continuity
9 Pre-treatment and powder coating 2.5 10.4% Film thickness 60-80 µm, cure temperature record
10 Hardware fitting 1.0 4.2% Lock point engagement, cylinder operation, closer power size
11 Dry build and inspection 1.0 4.2% One set per size assembled, cycled and photographed
12 Packing 1.0 4.2% Corner protection, leaf separation, moisture barrier
Buyer drawing approval is 29.2% of the schedule and it is entirely outside the factory. Two practical moves cut it: approve a schedule of standard sizes rather than per-opening drawings, and nominate the lock, cylinder and closer at order entry instead of during the approval cycle. Both are free and together they typically remove 4-6 days.

Inspection points worth paying for

14. FOB Price Tables (USD)

Prices below are FOB Guangzhou / Shenzhen, quoted per square metre of door area, for three order volumes. They are indicative ranges for thermal-break aluminium exterior doors with a European-standard multi-point lock and a Qualicoat Class 1 finish; security, fire and hurricane options are priced as adders.

Eight configurations by volume

Ref Configuration Area / set (m2) FOB 20-49 sets FOB 50-149 sets FOB 150+ sets
E1 Non-break frame, 6 mm single glass, 900×2100 1.89 $138 / m2 $121 / m2 $104 / m2
E2 20 mm break, 6-12-6 air, basic lock 1.89 $196 / m2 $172 / m2 $149 / m2
E3 24 mm break, Low-E argon, multi-point lock 1.94 $258 / m2 $227 / m2 $196 / m2
E4 30 mm break, Low-E argon + warm edge + sidelight 2.42 $412 / m2 $362 / m2 $313 / m2
E5 34 mm break, RC2 security, laminated glass 1.94 $386 / m2 $339 / m2 $293 / m2
E6 34 mm break, RC3 security, 3-point + steel core 2.10 $482 / m2 $424 / m2 $366 / m2
E7 34 mm break, triple glass, warm edge, high-insul. 2.42 $468 / m2 $411 / m2 $356 / m2
E8 EI2 30 fire rated + 30 mm break (System 1 AVCP) 2.10 $596 / m2 $524 / m2 $452 / m2
Ref Price per set at 50-149 sets Price per set at 150+ sets
E1 $229 $197
E2 $325 $282
E3 $440 $380
E4 $876 $757
E5 $658 $568
E6 $890 $769
E7 $995 $862
E8 $1100 $949

The volume discount is roughly 12% from the first tier to the second and a further 14% to the third. It reflects set-up amortisation, not material: a 150-set order of one size can be run as a batch, while a 20-set order of fifteen different sizes carries fifteen set-ups.

Option adders (per m2 unless stated)

Option Adder When it is required
Warm edge spacer instead of aluminium $6 – 9 Every glazed door targeting CTE zone C or below
Triple glazing (Ug 0.6 – 0.7) $78 – 112 Glazed entry doors in CTE zones D and E
40 mm PU sandwich panel leaf $40 – 60 Cheapest route to zone D/E compliance
Steel liner for RC2 / RC3 $46 – 88 Any security-rated leaf
Upgrade to RC3 lock set (3 to 5 points) $34 – 62 Insurer-driven RC3 requirement
EN 1303 grade 6 cylinder with key card $18 – 34 All RC2 and above; always specify the key card
Automatic drop seal at threshold $22 – 38 per set Any door with an acoustic requirement
Qualicoat Class 2 (80 µm) $9 – 15 C4 and C5-M destinations
Qualanod AA25 $24 – 38 C5-M destinations, anodic finish
PVDF topcoat $38 – 62 High UV (Bogotá, Cancún) or CX
A4 (316) stainless fasteners $8 – 14 Coastal and poolside
EI2 30 fire classification (System 1) $95 – 165 Doors separating fire sectors
Precerco / sub-frame in aluminium $26 – 44 per set Spain and most Latin American projects
Sidelight or overlight panel $62 – 118 per panel Configurations C2, C3, C5, C6
Hurricane reinforcement and impact glazing $88 – 175 Mexico hurricane regions; verify local approval route
Electrified closer / access control prep $58 – 120 Community entrances, automated buildings
Custom RAL colour (non-stock) $4 – 8 Any non-standard colour
Third-party inspection by buyer $300 – 600 per visit First order from a new supplier

15. MOQ, Lead Time, Payment, Packing and Warranty

Standard commercial terms for exterior door orders

Item Standard term Notes
MOQ 20 sets per size / SKU Mixed sizes allowed to fill a container; below 20 sets of one size a set-up charge of $180-320 applies
Sample order 1 set, charged at list price + $260 packing Sample freight is normally borne by the buyer
Production lead time 24 – 30 working days after drawing approval Add 3 – 5 weeks for a first EI-rated order (System 1 AVCP)
Peak season surcharge March to June and September to November Lead time can extend by 8 – 12 days; book slots early
Payment – new buyer 30% deposit, 70% before shipment T/T to the company account only
Payment – established buyer 30% deposit, 70% against B/L copy Available after three settled shipments
Letter of credit Accepted at sight, confirmed, from a first-class bank Adds $180 – 320 of bank charges and 5 – 8 days
Packing Individual carton plus corner protection, or plywood crate Crate is $26 – 44 per set and is worth it for glazed leaves
Container stuffing Factory stuffing with photo record Ask for a loading plan and a photograph of the first and last row
Warranty – coating 10 years against chalking and peeling Qualicoat Class 2 claims; requires a rinse-down maintenance record
Warranty – hardware 5 years on locks and hinges Covers manufacturing defect, not wear from misadjustment
Warranty – seals 2 years Gaskets are wear items and are excluded from the coating warranty

Packing, stuffing and warranty coverage

Three packing decisions decide whether the doors arrive in specification. Cartons alone are adequate for unglazed panel leaves; glazed leaves and any leaf with a sidelight need a plywood crate, because a corner impact on a glazed leaf is not a cosmetic defect – it breaks the sealed unit bond and the glass has to be replaced. Container stuffing should be photographed at the first row, the middle and the last row; the photographs are the only evidence available when a claim is filed. Warranty periods differ by component because the failure mechanisms differ: coating failure is a batch process fault and runs to ten years, while gaskets are wear items and run to two.

Payment terms are the most negotiable line and the least useful one to negotiate. Moving from “70% before shipment” to “70% against B/L copy” is worth roughly 2-3 weeks of cash flow and is usually granted after three settled orders. Negotiating a further 2% off the unit price is worth about $8 per set and will not be granted.

16. Container Loading and Landed Cost by Destination

Exterior doors are a bulky, medium-weight cargo: the container fills by volume long before it reaches its payload limit, unless the doors are knocked down. The reference order below is 60 sets of the E4 configuration at a net weight of about 86 kg per set.

40HQ loading mathematics (68 m3 usable, 26 500 kg payload)

Packing method Crate volume (m3) Crate mass (kg) Crates by volume Crates by payload Sets per 40HQ Limiter
Assembled, 2 sets/crate 0.759 180 90 147 179 volume
Frame KD, 2 sets/crate 0.557 172 122 154 244 volume
Fully KD, 2 sets/crate 0.409 168 166 158 315 payload
Assembled, 1 set/crate 0.481 98 141 270 141 volume

Frames knocked down is the standard practice for export doors and it raises the count from 179 to 244 sets, a 36% improvement, for about $18-26 per set of additional assembly labour at destination. Fully knocked down reaches the payload limit at 315 sets but requires the leaf to be assembled on site, which is only worth doing when destination labour is cheap and the order is large.

Freight per set is the number to watch on small orders. At 244 sets per container a $2 400 freight bill is $9.8 per set. At 40 sets shipped LCL the same door costs $58-96 per set in freight and handling, and the damage rate on LCL glazed doors is materially higher. Below about 40 sets, either consolidate with other SKUs – windows, a garage door or a sunroom package – or accept the freight penalty.

Landed cost for a 60-set order, five ports

Destination Freight (USD) Duty applied VAT / IVA (recoverable) Landed / set ex-VAT Installed / set ex-VAT
Valencia, Spain $2,400 6% 21% $512 $657
Manzanillo, Mexico $2,900 0% 16% $489 $621
San Antonio, Chile $2,600 0% 19% $482 $610
Cartagena, Colombia $2,750 5% 19% $511 $629
Callao, Peru $2,550 0% 18% $480 $590

Duty rates shown are the ones applied in the calculation and each one must be confirmed against the current tariff before the order is placed. The EU applies a Most-Favoured-Nation duty to aluminium doors under heading 7610 and, separately, an anti-dumping measure on certain aluminium extrusions from China with producer-specific rates that range from zero to over 30%. Chile and Peru apply zero duty under their free trade agreements with China. The difference between the two outcomes on a single container is larger than the entire freight bill.

Sensitivity: duty and anti-dumping on the Valencia route

Duty scenario Landed / set ex-VAT Installed / set ex-VAT Delta vs base
0% duty $485 $630 $-27
6% duty $512 $657 $0
15% duty $553 $698 $41
25% duty $598 $743 $86
31% duty $625 $770 $113
Anti-dumping scenario (on top of 6% duty) Landed / set ex-VAT Installed / set ex-VAT Delta vs base
+ 0% anti-dumping $512 $657 $0
+ 8% anti-dumping $548 $693 $36
+ 20% anti-dumping $603 $748 $91
+ 31% anti-dumping $652 $797 $141
Confirm three things in writing before shipment: the HS classification the broker will use, the current duty rate for that heading at the destination, and whether the specific producing entity appears on the anti-dumping measure with a rate of zero. A supplier declaration that the goods are “not subject to anti-dumping” is not a determination – only the customs authority makes one, and the liability sits with the importer of record.

17. Installation with Precerco, Commissioning and Failure Points

Spanish and Latin American sites install a door into a sub-frame, not into a raw opening. The sequence below assumes a precerco is already set by the mason; where there is no precerco, step 2 changes and the frame is anchored directly with through-fixed anchors at 400 mm centres.

Eight-step installation sequence

  1. Verify the opening. Measure width and height at three points. The gap between precerco and frame must be 10-15 mm on each side; a 40 mm gap cannot be shimmed and a 4 mm gap will not accept the frame.
  2. Dry-fit the frame. Set it in the opening on packers, check the diagonal within 1.5 mm, and check the reveal is square to the wall face. This is the last moment at which a problem is free to fix.
  3. Fix the frame. A2 or A4 stainless screws at 400 mm centres, never more than 600 mm, with additional fixings within 150 mm of every hinge and every keep. Do not fix through the thermal break.
  4. Seal the outer joint. Backing rod plus neutral-cure silicone in an 8-10 mm joint. Acetoxy silicone releases acetic acid during cure and attacks both the anodic layer and the polyamide strip.
  5. Hang the leaf. Fit hinges with security pins pointing into the frame. On a leaf above 90 kg use three hinges and a temporary support under the lock stile while the third is fitted.
  6. Adjust the keeps. Set every lock keep for even compression: the leaf should meet the seal along its whole perimeter with the handle offering the same resistance at each point.
  7. Fit and set the threshold and drop seal. The drop seal must contact the threshold along its full length and release cleanly; check that it does not drag on the floor covering.
  8. Commission and record. Cycle the door 20 times, verify latch engagement, verify the closer closes against wind, and photograph every set. Cycle counts and photographs are what a warranty claim is built on.

Six failure points, and which ones are decided at order stage

Failure Symptom on site Where it is actually decided Cost to fix
Frame fixed through the thermal break Cold bridge, condensation line on the inner frame in winter Installation – avoid with a written fixing detail $0 if avoided; $120-260 per set to rectify
Acetoxy silicone used at the perimeter Anodic layer lift and polyamide degradation within 12 months Installation – specify neutral cure in writing Frame replacement
Threshold not drained Water tracks under the threshold into the floor build-up Specification – needs a drained threshold with weep holes to the outside $180-420 per set
Closer power size too small for exposure Door fails to latch in wind Specification – add one power size on exposed elevations $95-165 per set
Gasket specified as PVC Permanent set after one summer, gap reopens, acoustic rating lost Order stage – specify EPDM or silicone $26-48 per set
Drop seal omitted to save cost Acoustic requirement missed by 8-15 dB Order stage – the cheapest acoustic decision in the door $38-72 per set retrofitted
Four of the six are decided before the container leaves the factory. The two installation items – fixing through the break and the wrong sealant – are avoided by putting the fixing detail and the sealant type on the shop drawing rather than in a site conversation.

18. Project Case Data

Two delivered projects, both measured. Figures are the project records supplied by the buyer at handover and at the 12- and 18-month service review.

Case 1 – 48 dwelling entrance doors, Madrid (CTE zone D3)

Item Data
Scope 48 sets, configuration C2 (single leaf + 300 mm sidelight), 2.42 m2 per set
Driving requirement CTE DB-HE1 zone D3 – maximum U 1.80 W/m2K on the door
Specified build 30 mm PA66 thermal break, 40 mm PU sandwich panel leaf, RC2 multi-point lock, EN 1303 grade 5 cylinder, automatic drop seal, Qualicoat Class 1 (C2 inland)
Calculated Ud 1.15 W/m2K (configuration D7)
In-situ check Thermographic survey on 6 sets: surface temperature 14.8 – 15.6 °C at 21 °C indoor and 3 °C outdoor; no dew-point excursion
Classification EN 12207 class 3, EN 12208 7A (canopy over entrance), EN 12210 C3
Acoustic D2m,nT,Atr 32 dBA required for Ld 63; achieved with the drop seal
FOB $313 / m2 (150+ set tier, ordered with the full envelope package)
Landed ex-VAT $876 per set
Installed ex-VAT $1,022 per set
Local comparison Spanish supply and install quoted at $1,538 per set
Saving 33.6%, $24,768 on the package
18-month service record Condensation complaints 0 (previous doors: 11 in the first winter); entry-door service calls 2 (both drop-seal adjustments); no coating defects

Case 2 – 22 villa entrance doors, Cancún (C5-M, hurricane region)

Item Data
Scope 22 sets, configuration C2, 2.42 m2 per set, 2.5 km from the coast
Driving requirement Design wind pressure 2.4 kPa (outside EN 12210 class 5); ISO 9223 category C5-M
Specified build 34 mm PA66 thermal break, 40 mm PU panel with 1.0 mm steel liner, RC3 five-point lock, EN 1303 grade 6 cylinder, laminated glazing in the sidelight, Qualanod AA25 plus Qualicoat Class 2, A4 (316) fasteners throughout, 30 mm drained storm threshold
Wind verification Tested to 2.4 kPa at the project pressure with a measured frontal deflection of L/286; result reported outside the EN 12210 class
FOB $424 / m2 (50-149 set tier)
Landed ex-VAT $1,193 per set
Installed ex-VAT $1,325 per set
Local comparison Mexican supply and install quoted at $1,930 per set
Saving 31.3%, $13,290 on the package
18-month service record Two hurricane seasons with zero glazing breakage; zero chalking or pitting on inspection; 2 drop seals and 1 closer replaced from the 2% spare allowance; no structural failures
What the buyer changed for the next phase Specified a canopy over four of the entrances, which allowed the threshold to drop from 30 mm to 20 mm and removed the ramped approach requirement at those doors

19. Material Comparison and When Not to Use Aluminium

Criterion Aluminium (thermal break) Steel (security door) uPVC Timber
Leaf U with 40 mm core (W/m2K) 0.66 – 0.80 0.70 – 1.10 0.80 – 1.00 0.90 – 1.20
Surface mass (kg/m2) 12 – 28 35 – 55 14 – 20 22 – 32
Achievable security class RC1N – RC4 RC2 – RC5 RC1N – RC2 RC1N – RC2
Max leaf size without a mid-rail 1250 x 2500 mm 1100 x 2400 mm 1000 x 2200 mm 950 x 2200 mm
Coastal corrosion (C5-M) Good with Class 2 / AA25 Poor without a duplex system Good Poor
Fire classification route EI2 30 – 60 EI2 30 – 90 Rarely classified EI2 30 with intumescent
Maintenance interval Rinse 2x / year Repaint 5 – 8 years Wipe down Recoat 2 – 4 years
Colour range Any RAL, anodic, PVDF, woodgrain Limited Limited, mostly white Stain or paint
Dimensional stability in heat Stable Stable Creeps above 60 °C surface Moves with humidity
Recycled content Typically 60 – 80% High Low Renewable
Relative installed cost Index 100 Index 84 Index 62 Index 148

When aluminium is the wrong choice

Selection by project type

Project type Recommended material Reason
Apartment block, 40+ dwellings, mid budget Aluminium thermal break, RC2, panel leaf Repeatable sizes drive the unit price down; panel leaf meets CTE zone D without triple glazing
Coastal villa, exposed, high value Aluminium thermal break, RC3, Class 2 / AA25, A4 fasteners Corrosion resistance is the whole argument; uPVC fades and steel pits
Low budget, security-driven Steel security door, RC3 Cheapest route to RC3; accept the maintenance cycle
Heritage renovation Timber or timber-clad aluminium Sightlines and authority approval dominate
Community entrance, very high cycle count Aluminium with floor spring or overhead closer, EN 1154 size 4-5 Cycle count, not strength, is the controlling criterion

For projects that mix facade types, the entry door normally shares a section family and a powder line with the surrounding package – see aluminium windows and doors, windows and doors packages and ROGENILAN windows and doors.

20. RFQ Checklist

Eight technical questions

  1. Which climate zone is the project in (CTE α to E, or the equivalent local rule), and what is the maximum permitted U for the door?
  2. What is the design wind pressure at the door position, and is the door protected by a canopy or recess (this changes EN 12208 from A to B series)?
  3. Which resistance class is required (RC1N to RC6), and is the glazing inside the attack zone – if so, the N suffix is not valid?
  4. Is a fire or smoke classification required, and if so which one? This changes the conformity route from System 3 to System 1.
  5. What is the required acoustic performance, D2m,nT,Atr, and the outdoor noise level it is derived from?
  6. What is the corrosion category at the site (ISO 9223) and the distance from the sea?
  7. What are the clear-passage requirements – is 800 mm needed, and what threshold height is acceptable?
  8. Are the stated sizes masonry opening, precerco or frame outside dimension?

Eight commercial questions

  1. How many sets of each size, and are the sizes repeatable enough to reach the next volume tier?
  2. Is the order to be consolidated with windows or other products to fill a container?
  3. Which coating standard and class is required, and is a colour fastness target specified?
  4. Which hardware brands or standards are mandatory – EN 1303 grade 5 or 6, EN 12209 code, EN 1154 power size?
  5. Is a Declaration of Performance required in Spanish, and does it need to be issued by a named notified body?
  6. What are the payment terms, and is the buyer established enough for B/L-copy terms?
  7. What is the required delivery date, and does it fall in a peak season window?
  8. What spare parts are needed – typically 2% of cylinders, drop seals and closers?

21. Related Products

Door systems

Windows, sliding and folding systems that share the extrusion family

Other envelope products that ship in the same container

22. Glossary ES / EN and Standards Index

Spanish – English glossary for door specifications

Spanish English Note
Acristalamiento Glazing Sometimes “vidriado” in Latin America
Burlete / junta Weatherstrip / gasket EPDM is “caucho EPDM”
Cerco Frame “Marco” is also used; confirm which one is meant
Cerradura Lock “Cerradura multipunto” = multi-point lock
Cierre automático Door closer Sized by EN 1154 power size
Contramarco Sub-frame Same as precerco
Herrajes Hardware / ironmongery Hardware, not “herramientas” (tools)
Hoja Leaf / sash “Dos hojas” = two leaves
Hueco Opening Also the term CTE uses for a window or door opening
Llave / bombillo Key / cylinder “Bombín” and “cilindro” are also used
Manilla / tirador Handle / pull handle “Pomo” = knob
Obra / albañilería Masonry / works “Hueco de albañilería” = masonry opening
Precerco Sub-frame Cast in before the frame arrives
Puerta acorazada Reinforced security door Spanish market term; the class is still EN 1627
Rotura de puente térmico Thermal break Abbreviated RPT
Umbral Threshold Also “zócalo” in some regions
Vierteaguas Sill / weather bar The external drainage member

Standards index

Standard Subject
EN 14351-1 Product standard for windows and external pedestrian doorsets
Regulation (EU) 305/2011 Construction Products Regulation – CE marking and AVCP system
EN ISO 10077-1 Calculation of thermal transmittance of doors and windows
EN ISO 10077-2 Numerical calculation of frame thermal transmittance
EN ISO 13788 Internal surface temperature – condensation avoidance (fRsi)
EN 12207 Air permeability – classification 0 to 4
EN 12208 Water tightness – classification A and B series
EN 12210 Wind resistance – pressure class and deflection class
EN 1627 Burglar resistance – classification RC1N to RC6
EN 1628 / 1629 / 1630 Static load / dynamic load / manual attack testing
EN 12209 Mechanically operated locks and latches
EN 1303 Cylinders for locks – 8-digit classification
EN 1906 Lever handles and knob furniture
EN 1935 Single-axis hinges – 8-digit classification
EN 1154 Controlled door closing devices – power size EN 1 to EN 7
EN 1155 / 1158 Electrified closers / door coordinator
EN 1670 Corrosion resistance of hardware – grade 1 to 5
EN 1125 / EN 179 Panic exit devices / emergency exit devices
EN 755-2 / 755-9 Mechanical properties / dimensional tolerances of extruded profiles
EN 1999-1-1 Design of aluminium structures – γM1 = 1.10
EN 1991-1-4 Actions on structures – wind
ISO 9223 / 12944-6 Corrosivity categories / protective paint system durability
ISO 9227 Neutral salt spray test – batch sorting, not life prediction
Qualicoat / Qualanod / Qualideco Powder coating / anodising / sublimation quality labels
AAMA 2603 / 2604 / 2605 Voluntary specification for painted aluminium
CTE DB-HE1 Spain – energy demand, U limits by climate zone
CTE DB-SI 3 / DB-SI 4 Spain – fire spread between sectors / garage to dwelling
CTE DB-SUA 9 Spain – accessibility: passage width and manoeuvring space
CTE DB-HR Spain – protection against noise
CTE DB-SE-AE Spain – wind actions
NCh433 (CL), NSR-10 (CO), E.030 (PE) Seismic design rules that govern frame anchorage in Latin America
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